1Dreamer wrote:Egr is gone
I can't tell you for sure this is the problem (as I don't know enough about the 300zx and what it can and can't do with out the EGR as far as ABSOLUTE NOx concentratrations.)
But this is the problem.
I'm an environmental engineer who specializes in air pollution control. The EGR is there to control NOx. With out it I don't think you will pass smog testing in a state that tests for NOx (which alot of states don't which is why people think it is ok to delete them cause some people can pass smog tests without them - if NOx isn't tested).
The low HC (or VOC depending on which state is doing the testing) and low CO you got before you did that "vacuum trick" (which I suspect is intended to mess with the EGR valve which is probably vacuum controlled) tells me the car is running pretty decent as far as near complete combustion. That would rule out O2 sensors, fuel injectors, and other aspects of fuel to air ratio.
High NOx and high VOC/CO would indicate a bad catalyst.
High NOx alone indicates that the EGR is probably not working right.
I've also had a bad temperature sensor on this car, and trust me, you would know if that was the problem as the car was nearly un-drivable. And even then, odds are it is just a bad connection and not a bad sensor. Again, since our VOC and CO aren't bad, you are getting good combustion, so I also don't think the crank sensor is going to help.
I don't think an EGR un-delete would be that hard (but I haven't done it)... unless they changed the "plumbing" at the same time they put in the generic cats. The pipes on the stock cats have a tube the runs to the EGR. If they got rid of that you would probably have to "borrow" some OEM style cats.