AIV tube stuck, cant't budge it, any ideas would be appreciated.

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theother1wstolen
Posts: 263
Joined: Mon Jan 15, 2007 5:23 am
Car: 92 240sx Coupe SE

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I tried pulling my aiv today and got everything out but i cant get the tube to break loose from the exhaust mani. it simple wont budge an inch, i took an air grinder to it to try using a socket instead of a wrench, only after did i realize i dont have a socket that big (ill go get one tomorrow) but i sprayed it down with some sea foam deep creep inside and out and it still wont budge, any ideas?


vancouverbc
Posts: 3197
Joined: Thu Oct 30, 2003 1:30 am
Car: 1991 240sx

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why not hacksaw it off?

clss240
Posts: 310
Joined: Tue Jan 08, 2008 11:23 am
Car: 1990 240sx hatch

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i just put my big adjustable on it and hit it a few times with a mallet came loose pretty easily. i wasnt able to budge it without the malet. (this was on my egr tube) aiv was already gone for me

theother1wstolen
Posts: 263
Joined: Mon Jan 15, 2007 5:23 am
Car: 92 240sx Coupe SE

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the only wrench i had was a stubby, which wouldnt work, the big adjustable i have just rounded two of the points (not majorly), and as far as cutting it off, if i do that i cant put the plug in :-p

chrismo240sx
Posts: 490
Joined: Mon Feb 05, 2007 10:57 am
Car: 92 240sx HB
S13 Blacktop
Location: Coram, NY

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hey im removing my AIV too...same problem cant get that one bolt off thats connected to the downpipe....im prob just gonna cut the pipe and remove the AIV sytem and plug up the 4 main hoses...just an idea if u wanna do that too bc im installing an obx header on mine so the hole is already plugged on the header

theother1wstolen
Posts: 263
Joined: Mon Jan 15, 2007 5:23 am
Car: 92 240sx Coupe SE

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well i already cut the pipe to try and get a socket on it, but i bought the nissan plug, so id like to get it out and put the plug in for a cleaner look.

User avatar
S14-NEO
Posts: 1385
Joined: Wed Feb 16, 2005 6:38 am
Car: 1995 nissan 240sx RB25 NEO powered

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all else fails use the one thing that got it that way heat..just use alot more of it like a torch to heat it up...you do that it will come right off.

theother1wstolen
Posts: 263
Joined: Mon Jan 15, 2007 5:23 am
Car: 92 240sx Coupe SE

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i gave up, i ordered a header from ebay, and im just going to slice the collector in half with a grinder to get the manifold out.

chrismo240sx
Posts: 490
Joined: Mon Feb 05, 2007 10:57 am
Car: 92 240sx HB
S13 Blacktop
Location: Coram, NY

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i took the stock manifold off in two pieces and just removed the entire AIV assembly...plugged the aiv hole in the header and all the lines and hoses.


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