Post by
Jacko3 »
https://forums.nicoclub.com/jacko3-u85814.html
Wed Feb 13, 2008 7:39 am
I am sure a few people have touched on turbulence in the intake mechanism. Well, if you go to how stuffworks and wikipedia, you get some good info. However, the basis for that information on Wikipedia and how stuff works, is also important.
First of all, there is always a pressure drop at low flow rates of a fluid. This pressure drop increases directly wih the fluids viscosity. At higher rates of flow, this pressure drop increases much more rapidly, at about the square of the fluids velocity. Fluids are liquids or gases that can exert pressure on the walls of a container.
In delving into fluids, you will want to clearly distinguish the region of fluid flow, which is usually lamina flow and turbulent flow. Turbulent flow is when the fluid is flowing without an shearing or mixing of fluid layers. While in turbulent flow, there is constant mixing and sheering of fluid layers, leading to eddies or vortices. In between the transition of a fluid from lamina to turbulent flow, a fluid will achieve a critical velocity or a transition regime.
In most air intakes, turbulent flow is always the case.
Osborne Reynolds in 1883 studied fluids and came up with a dimensionless quantity called the Reynolds number, denoted by:
Nreynolds = D. V/u
D = diameter of pipeV = avergae velocity of the fluidu = Kinematic viscosity
Of course, kinematic viscosity (u) = dynamic viscosity/density of the newtonian fluid.
Newtonian fluids are fluids that have a linear relationship between their velocity gradient and the shear stress. There are also non-newtonian fluids, which behave differently as well.
Thus, fluid that apporach a Nreynolds < 2100 are actually operating under lamina flow, and Nreynolds that are b/w 2100 - 4000 are in a transition regime, and Nreyonlds > 4000 are in turbulent flow.
In turbulent flow, you will want to consider wall turbulence and free turbulence. Wall turbulence is when the flowing stream of fluid is in constant contact with solid boundaries, while free turbulence is contact b/w two layers of fluids moving at different velocities.
In turbulent flow, a transfer process, large eddies are formed from the bulk flow, which pass along energy along a continuous series of small eddies. Air intake in a car always has turbulence.
When a fluid is generally flowing in a pipe as in your air intake, velocity increases from zero at the innner wall of the pipe to a constant velocity in the core of the airstreem down further in the pipe. Auto manufacturers want the constant velocity to occur closer to the air fule mixter than before it. By this process, a boundary layer is ultimately formed. As the fluid stream moves farther down the tube, the rod like core of fluid stream disaappears an the boundary layer occupies the entire cross-section of the fluid stream. As the rod like stream disappears, there is a pressure drop along the tube.
Thus auto manufacturers would like this boundary layer to be formed closer to the entry of the air and fuel mixture in the combustion chamber so that more power can be produced. The question is whether that turbulence will be clsoer to the final entry in the engine combustion chamber or not, so that boundary layers are not easily formed.
In addition, based on the reynolds number, in the equation above, auto manufacturers want to keep the kinematic viscosity of the air as small as possible so that the Nreynolds can be high enough or get above 4000 9see equation above). Thus it would mean that, from the equation above, the density of air or the newtonian fluid must be high enough in order to keep the kinematic viscosity low. Thus, the cooler the air, the denser it is, and the lower its kinematic viscosity. And, the warmer the air, the less dense it is, and the higher its kinematic viscosity.
However, boundary layer seperation happens whenever there is a change in the velocity of the fluid, or its magnitude or direction, or is too large for the fluid to adhere to a solid surface. This is usually experienced when there is an abrupt change in the flow channel like a sudden expansion, a sharp bend, or an obstruction around which the fluid must flow. It is for this reason that the OEM air intakes of the G-35 are inefficient, because resonators and all the other contraptions around it, that affect the direction and lfow of air, actually create boundary layers which drop the air pressure before the air reaches the combustion chamber, thus, delivering less power.
This would be more o for Long Ram Air intakes, because of their bends, as this would increase their boundary layer prior to charging the intake with air, and thus, they may produce less power than short rams like JWT Pop Chargers. However, the density of air in long rams are much higher than the density of air on short rams. Thus short rams need a heat shield made of a material that has a relatively bad thermal conductivity, so that the short ram can suck in relatively cool air. so the heat shield in the JWT PoP charger is as important as the charger itself.
Thus, as Short ram air intakes have less air density due to sucking in relatively hot air. They make up for this because they have less bends and turns, thus, ensuring less boundary layers before the air is charged into the system, and thus producing slightly more power and response--1 hp or less. Long ram air intakes, have denser air, but because of their bends they create more boundary layers than the short ram air intakes. This small disadvantage may actually be felt somewhat when the air is accumulated in the plenum and spacer. The short ram air intake does in fact create slightly more vortices or turbulence, and less boundary layers, prior to charging the air and mixing it up with the fuel.
What superchargers and turbochargers do so well is that they eliminate almost all boundary layers that can cause a pressure drop, while maintaining a lot of trubulence, as they are forced induction systems. However, because they may actually be sucking in hot air, that air has to be cooled in order to make it denser so that a high Nreynolds number for the air well beyond 4000 can be achieved.
Thus, to reduce the boundary layer problem, Infiniti introduced the swirl technology, which is just a swell way of acknowledging the benefits of vortices, while attmeptiing to eliminate boundary layers in the inner wall of the tubing. Thus the dual intake of the current G-35 Sedans and the G-37.
Thus, the boundary layers in the G-35 and G-37 occur at some point much closer to the final air fuel mixture than the factory air intake of the G-35 Coupe. To compensate for this, modifications such as a plenum spacer and short ram air intake does create similar vortices and reduced boundary layers in the G-35 Coupe as it is with the dual air intake in the G-35 Sedan and the G-37. The spacer allows for air constantly being sucked in to remain in a state of turbulence (like a busstsop of turbulent air). In the G-37, the dual air intake makes up for this plenum spacer as it creates just as good a vortice as the spacer in a moded out G-35 Coupe without the turbulent air bus stop.
However, this comes at a cost fo rthe G-35 more than the G-37. The over exposed short and long ram air intakes will absorb more dust and particles than the G-35 Sedan and the G-37 Coupe factory intakes, simply because of its greater exposure. These particles will eventually be collected in your oil and in your oil filter. Thus, slightly more frequent oil changes than the manual suggests (perhaps 3500 miles instead of the recommended 3750) with the regular intake may be necessary.
Thus the vortices created with a modified out G-35 Coupes or the dual intakes of the G-37 Coupes, eventually reduce as a reult of boundary layers, as the air is mixed with the fuel. But these vortices occur much closer to the air fuel mixture than if the G-35 Coupe did not have the mods, and than if the G-37 Coupe did not have the dual intake system. Those resonators and other contraptions that change air flow in the factory air intakes, do affect the horse power produced by the car in a small negative way becasue of the air flow disruptions, while attempting to reduce the intake noise. In turn, the short and long ram air intakes, make more noise as there are no resonators to muffle their sound.
Engineering sometimes comes down to sacrifices in one area to achieve another end in another area. ir also comes down to cost.
If you have any questions, please let me know.
Modified by Jacko3 at 9:50 AM 2/13/2008