To get the evaporator out you do not need to remove the whole dash or the fan,
Remove the lower trim under the glove box
remove the glove box
remove the steel plate just below the airbags.
Assuming the Freon has already been safely evacuated disconnect the 2 ac fittings under the hood passenger
side top at the firewall where the low pressure service fitting is.
Back inside the car there are 4 or 6 Phillips screws and one connector on the evap core housing. once these are out
go back under the hood and push on the 2 lines and the whole assembly will fall on the mat. I did it 3 times once to change the expansion valve
once to put in a used core which leaked and finally a new Rock Auto evaporator the third time took less then 15 minutes out and in once the system was evacuated.
click the below link for some images of the old unit and the area under the glove box the screwdriver is in one of the screw holes which mounts the core
the fourth, fifth and sixth picture show where the evap was sandwiched between the fan and the duct work.
http://s148.photobucket.com/albums/s40/ ... g/J30Evap/
