I'm the proud owner of a very clean low mileage 1995 Nissan 240sx.
Background:I bought this car with the intent of swapping in an SR20DET. I wanted something with ~220whp that would be fun to drive and occasionally autocross during the summer months (I live in NH)
To be perfectly honest I'm more about good handling than straight line power, which is what drew me to the 240sx in the first place.
I don't have much experience working on cars beyond installing bolt on parts and general maintenance tasks. I have a garage but not many tools. Because of my lack of experience and tools (even though I'd love to learn) I had setup for a shop to do the engine swap for me, and budgeted about $7500 to do so, completely turn key including engine, installation, and all supporting parts.
What changedI was unable to find an SR in good enough condition that I was comfortable having it put in my car so I started looking at alternative engine options.
I was looking at VQ35s and 2JZs and someone suggested I look into an LS1... WOW! I couldn't believe how light this motor weighs for the amount of power it puts out... had had blown it off as an option before assuming it would be too big and heavy but to my surprise it doesn't weight much more than the factory KA24DE.
So now I'm seriously looking into an LSx swap. I know I'm not the first person to do this, which IMO is a benefit because I can learn from there mistakes. I'm actually surprised more people have not done this swap considering the characteristics of this motor and it's price/availability in the US.... though I suspect it stems from the anti-Detroit-auto-maker attitudes that a lot of import tuners hold.... shame really
So far I've determined that I need the following equipment beyond a donor drive train:
mounting:Engine Mount SupportsSubframe reinforcementtransmission bracealuminum spacerscorvette engine mount bracketscorvette engine mounts
fitment:GTO front sump oil pan (pan, windage tray, pickup)Shorty headers to clear steering rackdriveshaft
cooling:larger radiator/fans
fuel:adjustable fuel pressure regulator255lph pumphigh flow fuel filterbraided fuel lines w/ AN fittings
clutch:GM Clutch lineclutch master cylinderclutch pedalclutch mounting hardware
electrical:harness modificationspeedometer correctionbase computer tune
-------------------------------------------complete kit:
http://www.hinsonsupercars.com/partsMainS14.htmHinson Super cars offers all of this stuff, but at a fairly steep price:1213.50 - mounting equipment and braces435.00 - driveshaft (aluminum)172.00 - engine mounts355.00 - oil pan835.00 - headers585.00 - cooling system665.00 - fuel system79.99 - CMC83.50 - Clutch line425.00 - harness modification80.00 - speedo correction185.00 - computer tune
That's about $5200 worth of parts/services and I haven't even bought the motor, nor found someone to install it. Not to mention there's some other equipment that will need to be purchased since the car is currently an auto and I'll be making it a 6 speed (interior trim, clutch pedal, etc.)
looking at the list above it seems a bit overwhelming. I'm sure I can source some of the parts much cheaper either from a donor car or a junk yard, or just ebay sales... like the GTO oil pan, CMC, engine mounts etc.
I might be able to do the harness modification myself if I can find some information on it. I'm quite good with electronics and have built many of my own circuits/converters and even custom microcontroller programs for various things in the past... does anyone know of any resources?
I've heard that some 240sx swaps used a specific brand of header to clear the steering rack, I'm wondering what people used exactly, since a cheaper option would be appreciated, I'm thinking it might even be cheaper to have an exhaust shop custom fab something for me.
Finally does anyone know of any aspects of this swap that I'm overlooking? the last thing I want is something to surprise me and wind up costing a few grand more than I was planning on spending.