evildky wrote:I'd think it would be simpler and safer to trigger the ficv. Most likely 12v or switched ground.
Duh Why didn't I think of that. If it's just a plain old 2 pin solenoid I'll just splice it into the fan relay wiring and it should get 12 volts whenever the fan turns on
centralcoaster33 wrote:It's my understanding that those systems trigger the use of the auxiliary air control valve (AACV). Which is like and in addition to the IACV. So, have you done an AC delete? If so, just pair up the AC switch to the fan switch and if your car thinks the AC is on, it will use the AACV during idle I'm pretty sure. If you don't have a delete, you'll want to duplicate the signal for the idle up without engaging the AC system, so at that point I'd look to the wiring diagram and written explanation of the AC system and see about tapping into the part that triggers the AACV. So a little FSM studying would be your next step.
Additionally, you could look into why your car can't handle the draw of an electric fan. That seems like an issue in itself worth investigating.
The car has its AC system removed it's going to get reinstalled in the near future so I don't want to mess with any of the AC wiring. I also really don't feel like taking the time trying to replicate a signal in an ancient ECU so I'm just going to go with the splice into the iacv method.
It's pretty simple why the alternator gets saturated at idle on the fan kicks on. it's a 70 amp alternator so it can put out 70 amps at 3k or 4k (or whatever the manufacturer produces it for), at idle it's going to be more like 35. That 35 amps needs to drive the entire vehicle Electric System (aside from HVAC and defrost Because they kick on the iacv) including ignition, injection, timing, the ECU, radio and amp, and all the various sensors and lights and indicators and other doodads. The bare minimum this is going to draw is like 15 amps, leaving ,20 amps of overhead at idle. Now add in a big electric fan that draws 20-25 amps while running and over 40 at startup and it's easy to see how it immediately saturates the alternator which loads the engine and drops the idle, which drops the voltage, making the fan and whole system use more current to make up for the voltage drop.
I'm planning on installing a cheap gm 110 amp 3 wire later on to solve this problem at the source.