Transteck, to be certain on my 97 Q the bearing within the idler pulley is a stock Japan made bearing with 2 sealed edges built into the bearing. The idler comes off very easy because the ID of the bearing is slightly bigger than the shoulder bolt OD that the bearing sits on. You took the bearing out, checked it wiped it then greased the shaft or shoulder bolt and all was quiet. Is this correct?
If the above was done then I have exactly the same situation, but I did not grease the shaft because in my mind the inner race of the bearing does not rotate on the shaft that it sits on. The bearing itself was removed in tact within the pulley, cleaned and then replaced.
No load running idle to 3000 RPM no noise, but with the compressor on about 1/2 as noisy as it was.
I was curious if the bearing itself is good at no load but when loaded is rough. It spins freely without wobble between my thumb and index finger.
So according to your results I need to grease the shaft that the bearing sits on.
In looking and working on the idler for the A/C, I have doubts about Nissan's thought pattern:
Why use a bearing if the shaft is the part of the rotational forces?
Why would you design an idler pulley to be uni directional, because if installed the wrong way around the nut tightens up the pulley so it cannot rotate when the outside washer is installed.
What purpose does that big washer provide? Dirt, dust prevention, the bearing is sealed. Support, the bearing is free to rotate.....
Regarding prices. A new bearing /pulley assembly was quoted around $ 79, Go to
www.rockauto.com and check out their prices.
Often a sealed bearing must have at least 1 side seal removed and repacked with grease. This was my expectation to resolve the noisy idler issue. But greasing the shaft is an odd one, I'll try it and let you know and thanks for the input.