3. The NA and TT have the same 5 speed transmission model #, same splines on input and output
shafts, etc. and the housings are the same except for one small difference. The spot where the
starter mounts on the bellhousing on the TT is machined a little differently so that the starter will
properly engage the slightly larger diameter flywheel and so that the flywheel teeth won’t scrape
the inside of the bellhousing. You can use an NA 5 speed in a TT but you just have to shim the
starter out a little with some flat washers and sometimes grind a little out of the inside of the
bellhousing so the TT flywheel will fit inside.
If trying to use a TT trans in an NA you would either have to grind down where the starter mounts
so that it could engage the smaller NA flywheel or just use the TT flywheel, which could be used
with only a TT clutch. The internals are the same between the NA and TT 5 sp transmissions,
although all the 94 + models had redesigned stronger internals. We have used them
interchangeably without problems.
The automatic transmission is different for a TT, but the NA auto would still fit in place behind the
TT engine, but probably wouldn’t last long. They are different lengths and you would have to use
the corresponding driveshaft. Both autos are geared virtually the same but the TT one is built for
heavier duty.
4. The speed sensor gear in the transmission is different, different size for NA and TT because of
the different ratios in the diff. So if you are using a NA diff you need a NA speed sensor gear.
The speed sensor is different auto and 5 sp also.
5. The TT clutch has a larger contact face, a stronger pressure plate and a slightly larger diameter
flywheel. You can use a TT flywheel in an NA by shimming out the starter but can’t use a NA
flywheel in a TT without cutting down the spot where the starter mounts to the TT transmission.
You have to use a TT clutch assembly with a TT flywheel and the same with NA because of the
way the pressure plate bolts to the flywheel. The TTs also included a clutch booster assembly
because of the stronger pressure plate. The clutch pedal and master cylinder were different
because of a vacuum assisted clutch booster inside the firewall. The booster included two plastic
tanks for vacuum storage also, one under the driver’s fender and one under the clutch master
cylinder and a network of hoses connecting them all. Because of the clutch booster, the clutch
pedal and master cylinder are different between NA and TT but all the slave cylinders are the
same. You don’t have to add this setup when doing a conversion (a lot of trouble) the clutch pedal
will just be stiff but it’s not at all a problem in our opinion.
That would probably be your best bet, nothing to mess up doing it that wayAce2cool wrote:Not if you swap the bellhousing.
Ace2cool wrote:Not if you swap the bellhousing.