PapaSmurf2k3 wrote:I consider blowing the motor as being: a point at which something mechanical has happend for which the motor will no longer run correctly... cracking the cylinder walls... or splitting the block pretty much falls into that category. Its pretty awesome that none of the AMS parts failed though, it was the actual block. Not much you can really do about that... or is there?
Blowing a motor IMO has negative connotations. To me, blowing a motor brings up visions of blown head gaskets, melted pistons, bearing issues, etc.. things related to assembly or tuning. This motor just plain couldn't take the power. Both number 3 and 4 cylinders split vertically (4 being worse than 3).
I had that block sonic tested along with 5 more blocks and found that the KA motors have some core shift. My old block was skewed over enough to have some thin walls. We found a KA block that was centered up really well and I have that one machined and sitting on a stand waiting for me to assemble it. I should have around .030" more wall thickness over the shifted block.
I am also sending the old block to a buddy of mine to see if its possible to do an MID install on it.
The Arias pistons came out of the motor perfect with just the number 4 piston having small scuffs on the side from the split block.
The Crower rods showed some signs of small end bushing deforming. Basically, the pin bushings were slightly ovaled. It wasn't much but I have a new set of pin bushings on order and will have the rods rebuilt. I almost expected some sort of wear with the piston speeds I was running.
The Clevite bearings were in near perfect condition. I was a bit amazed actually. I figured that there would be some wear or deforming due to piston speeds again but I guess the huge size of the KA journal provided enough support to handle the extreme loads. I would also attribute this to the fully grooved bearing mod we do and the oil pump modification. Both allow for better oiling of the motor (specifically the rod bearings)
The crankshaft was magnafluxed to check for any cracking and measured for straightness and any deformation and it was in perfect shape.
There were signs of slight head lifting. The gasket wasn't blown but you could see some darkened areas. The head was checked for warping and it was perfectly flat. The cams were also in awesome shape. I had the head disassembled and springs checked and got the thumbs up for reassemble. The valves were lightly lapped into the seats and it was good to go.
To aid in keeping the head from lifting, I had thread inserts installed in my new block. This increases the amount of thread engagement there is in the cast iron. This will also allow me to torque the head down more with our custom made AMS 11mm studs. These new studs have a 227,000 psi tensile strength where the ARP studs I was running in the old block were only 190,000 psi. I should be able to torque the head to 110 lbs instead of only 90 lbs.