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3rd Q »
https://forums.nicoclub.com/3rd-q-u15667.html
Thu Jan 05, 2006 10:15 pm
Have pulled the plenum for injector removal at least 9 times now. You can get to #4 without taking the plenum all the way off. Remove the throttle body,EGR tube, disconnect the myriad of coolant and vacuum lines (don't forget the pcv valve hose near the coolant filler neck and the C-shaped hose that runs from under the neck of the plenum to the valve cover- they are easy to miss). You don't have to disconnect the IAC valve or it's hoses at the back of plenum passenger side. This is a huge time saver since the hoses that connect it are a b*tch to remove w/out ruining them.
After you remove the plenum bolts, you'll be able to prop up the plenum enough to access #4. If the plenum has not been unbolted lately, it's a good idea to replace the 8 large rubber O-rings. Be certain that none of these o-rings or the ones on the injector have been pinched during installation or you get the pleasure of tearing it all apart again. When tightening the plenum bolts back up, remember that the bolts have shoulders, do not overtighten because the threads strip out really easily.
Wes has a good write-up with pictures on Q45.org on the plenum removal.
If they've not been done and you are removing the plenum completely, now is a good time to replace all under plenum hoses - about $500-600 in parts. Once you've pulled the plenum, you'll understand why you don't want to do it again .
Good luck,Paul