Modified by tenkawa_akito at 12:20 AM 9/17/2004dave coleman wrote: The diameter of the master cylinder determines both how much brake force you'll get for a given pedal effort, and how much pedal movement there will be. The stock 7/8-inch master cylinder has a piston area of 0.60 square inches, so 100 pounds of force shoving on the piston from the combined effort of your foot, the pedal lever ratio and the brake booster, will make 167 psi (100 lb/0.60 in2) of fluid pressure with which to squeeze the calipers. Moving to a 1-inch master cylinder gets you 0.79 square inches, which makes only 127 psi from the same 100 pounds of footwork.
Since we had complained that the brakes felt touchy and overboosted, this reduction in pressure would be exactly what we needed. We also complained that there was too much pedal movement. The bigger master cylinder helps here, too. A 7/8-inch cylinder moving 0.1 inches pumps .060 cubic inches of fluid to the brakes. A 1-inch cylinder would pump .079 cubic inches. That means it would take less pedal movement to move the brake pads the fraction of an inch from their resting position to the rotors
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Going with the larger 17/16" bore cylinder, this would increase pedal effort by 65 percent. (The 0.99-square inch bore would make 101 psi at 100 pounds of pedal force, or need 165 pounds to make the same 167 psi the stock cylinder made at 100 pounds.) Since the bigger cylinder pumps 65 percent more fluid for the same stroke, it would also significantly reduce pedal slop.
Well, it will lock up earlier, but it will take more effort to make them lock up. It will make the pedal stiffer, thus it takes more effort to lock them up.tenkawa_akito wrote:the biggest issue with upgrading the brake MC is that you will be pushing too much fluid to the stock calipers. now, by pushing more fluid will cause the brakes to lock up earlier. also, you won't obtain a stiffer pedal.