240sx with sr20det t25

ONLY for ADVANCED technical discussion about the 240sx!
natashab
Posts: 5
Joined: Mon Jan 30, 2012 8:53 pm
Car: 92 240sx with sr20det t25

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i just have questions about the turbo lines. the mechanic i had to work on it forgot to put them on and i don't have any idea how to do it. could anyone please tell me how to run turbo lines??? if possible pics of how to install them would be great!!! my bf and i can't afford to pay someone else to do it again. lol. also would i have to take the manifold and all off to install the turbo lines???


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elitefew22197
Posts: 98
Joined: Sun Sep 25, 2011 5:56 pm
Car: S13 Fastback
Location: Estero, Fl

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Is the turbo/manifold/elbow/inlet/outlet bolted back up to the engine already? Are they oem lines or ss lines?

natashab
Posts: 5
Joined: Mon Jan 30, 2012 8:53 pm
Car: 92 240sx with sr20det t25

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yes everything is bolted back up and ss lines.

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themadscientist
Posts: 26254
Joined: Tue Nov 12, 2002 3:30 pm
Car: R32 GTR, DR30 RS Turbo, BRZ, Lunchbox, NSR50 Sportster 883 Iron
Location: Staring down at you with disdain from the spooky mountaintop castle.

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Stop calling whoever that was that worked on your car a "mechanic," that was ridiculous leaving the job undone. What do you mean by "turbo lines," the vacuum lines to the actuator, the oil lines, what exactly?

natashab
Posts: 5
Joined: Mon Jan 30, 2012 8:53 pm
Car: 92 240sx with sr20det t25

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the oil and the coolant lines i don't have either running to my turbo. we found that out by pouring in oil and coolant. they both pour out. any ideas on how to install them without having to take everything out? i have never worked on a car and i can not afford to pay someone else to do what this guy was supposed to. i really would appreciate pictures and any information that i could get.

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elitefew22197
Posts: 98
Joined: Sun Sep 25, 2011 5:56 pm
Car: S13 Fastback
Location: Estero, Fl

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Hooking those lines up without taking everything back off is quite the task, they are located in very tight spaces.
However...

This is the coolant feed line. The coolant line that connects to the block just below the manifold(as seen in next pic)
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You connect this line to this type of fitting on both sides, one on the turbo, one on the block. Make sure to put in these fittings with aluminum or copper crush washers. Make sure they are nice and snug, do not OVERTIGHTEN.
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Next, is the coolant return line. This coolant line goes from the turbo to the line that goes around the back of the block. Kind of hard to see in this unfocused cell phone pic, its on the opposite side of the coolant feed line on the turbo.
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Now, this connects to a rubber hose behind the block. You can see it just peeking out a little bit in the top right corner of this picImage
The SS line connects to the rubber hose with a fitting comparable to one of these, with a hose clamp on the rubber side so the it doesn't pop off(no crush washer needed at this side of the line, only the side fastened to the turbo)
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Now for the oil feed line. This one is going to be the real PITA...This pic isn't of the stock turbo, but the basic location of the oil line is the same. Its just above the coolant return line on the turbo. This line connects to the block, just under the coolant feed line. This is fastened to the block with a banjo bolt(2 crush washers are needed on both sides of the eye on the banjo bolt, and also one for the fitting fastened to the turbo).
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That should pretty much do it, let me know if you have any other questions.


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