Post by
Q45tech »
https://forums.nicoclub.com/q45tech-u112.html
Thu Apr 20, 2006 8:05 am
The other problem is output obviously a pulley will show more improvement the less power the engine produces........why they are so popular on small displacement engines. The parasitic drags are a much higher % of the output.
Increasing the power of the car by 30 % would only add about 10% to the top speed of the car, as would reducing the aerodynamic drag by 10 %.
"On the flow bench thread it was mentioned that you could check to see how>inflated the underdrive pulley merchant's claims really are with some>torque sensors. Well, that tied in with a debate I'm currently having>with a friend of mine regarding the underdrive pulleys. So, what's>everyone's opinion? I have seen claims of 20 HP on a Buick V6 Turbo with>the crank pulley alone (pure snake oil, IMHO). I've also seen more>realistic claims of 5HP ... however, I think it's Duttweiller who says he>sees no difference on the dyno. Again, I don't know as that really>proves anything, since I would think it would be very difficult to>measure small HP gains on the dyno reliably. Bottom line, IMHO? Good>hype and hoopla, but very little real gains in a street/strip>combination. The trade offs may include poor cooling and low alternator>voltage. I would think the real killer for the Turbo car is the low>voltage, what with the ECM, all the sensors, high energy coil packs, high>pressure electric fuel pump, injectors, power accessories, etc.
I think it is in general BS too. A couple of datapoints. I have the prototypeof a product sitting in my lab I call the Cordless Battery Charger. Itconsists of a 2hp weed-whacker-style engine and a physically small alternator.It will generate up to 60 amps at 13.8 volts without fully loading theengine, which is direct-coupled to the alternator and turns at 5800 RPM.60 anps is 828 watts. There are 746 watts to a horsepower so it becomesobvious that even a gonzo 120 amp alternator is only going to usea couple of HP and then only at full output."
"What many people fail to comprehend with the alternator is that if youslow it down, the voltage regulator will simply crank up the field excitationto whatever value it takes to maintain voltage. The mechanical effectis the torque requirement rises as the speed decreases IAWtorque*RPM/5252 = hp. Since watts are the same as hp, the alternator willdraw a constant hp to supply a given watt load. The only differencewill be the very minor air drag difference. On the Cordless BatteryCharger, I can't see the govenor lift at all when spinning an un-excitedalternator so the drag is trivial.
There was an article in Circle Track mag awhile back where Steward Pumpsbuild a water pump dyno to see what the story was on water pumps. Theworst pump consumed about 20 hp. His racing pumps were down around 8 hp.(anyone see a big win?) Underdriving MIGHT help IFF you have extracooling capacity AND can cool adequately at low speed (if you even needto, of course. Don't neglect the need to keep head temperatures asconstant as possible while assessing whether you have excess flow."
"on to the alternator test. I simulated a test with a Summit one-wire, 100 ampere alternator and tested it at several RPMS. I loaded the alternator down with what I thought a fair representation of typical application of 65 DC amperes output at 13.65VDC. At 4500RPMs the alternator averaged over the 4 tests a measily 1.28 hp loss. It was really consistent with the high being 1.29 and the low 1.26 over the testing pulls. "
"With the N52 family, BMW also becomes the first manufacturer to replace the belt-driven water pump with an electric water pump. This eliminates a nearly 3-horsepower drag from the engine, returning better performance and economy".............as most test show a 6-7 HP drag on Q water pump.
We began our testing using a Weiand PN 8240 mechanical water pump, which, although made from aluminum, still runs a stamped-steel impeller, just like the impellers found in stock pumps. We felt this would be most representative of street power. We ran the pump overdriven first, to show the most power-robbing setup. Then we switched pulleys to see how much power could be gained by underdriving it. Lastly, we tossed the belt in favor of an electric pump to find the most power possible. You'll also note that we started all tests at 3,000 rpm. That's because pumping losses below that speed were minimal.
Test 1--Weiand #8240 mechanical pump, March #06061-6152 OVERDRIVE pulleys (5 1/2" water pump, 7" crank) 127-percent overdriven
Test 2--Weiand #8240 mechanical pump, March #06051-6052 UNDERDRIVE pulleys (6 1/4" water pump, 5 1/2" crank) 14-percent underdriven
Test 3--Weiand # 8217 electric pump. Test 1 Test 2 GAIN Test 3 GAIN O.D. U.D. U.D. Electric U.D. vs. Electric RPM TQ HP TQ HP TQ HP TQ HP TQ HP 3000 390 223 393 224 3 1 396 226 3 4 3200 404 246 409 249 5 3 412 251 3 2 3400 415 269 418 271 3 2 421 273 3 2 3600 418 287 421 288 3 1 424 291 3 3 3800 419 303 423 306 4 3 425 307 2 1 4000 417 317 421 321 4 4 423 322 2 1 4200 416 332 419 336 3 4 422 338 3 2 4400 416 348 420 352 4 4 425 356 5 4 4600 415 364 419 367 4 3 424 371 5 4 4800 412 377 414 379 2 2 419 383 5 4 5000 405 385 407 387 2 2 411 391 4 4 5200 393 390 398 394 5 4 401 397 3 3 5400 383 394 387 398 4 4 389 400 2 2 5600 371 396 375 400 4 4 378 403 3 3 5800 359 397 363 401 4 4 366 404 3 3 6000 345 394 348 398 3 4 356 406 6 6 MAX 419 397 423 401 5 4 425 406 6 6 AVG 402 335 406 338 4 3 409 341 3 3
WOULD A RECING PUMP HAVE WORKED BETTER?
You're probably wondering why we didn't also test a Weiand Team G race pump? That's because, while those pumps will use even less power to run than the street pump, they're designed for a higher rpm usage than this motor would see. The racing pumps are typically made for circle track engines that rarely run below 4,000 rpm. Our street engine will rarely see above 4,000 rpm so we thought that'd kinda' be like running slicks on the street. Sure, we know it'd work better, but it doesn't make sense for the everyday commute. Also, race pumps have impellers that are designed for efficiency at high rpm and will flow even less water at idle. Therefore, they may also cause overheating in traffic, just like underdriving your pump might do.