Could be a relay issue but since you have the fuel pressure test gauge handy you should do all the pressure tests to be sure of what is suspect, according to the test results. In my Haynes Repair Manual, there is a complete write up on what to do so I copied a picture of that page and pasted it here rather than write out the whole thing on this post. For specification reference, the fuel system pressure with the engine idling should be 34psi. With the Key On, engine Off, the fuel system pressure should be 43psi.Steevano101 wrote: ↑Mon Aug 07, 2023 7:31 pm... when I pinched the return line to see if maybe the fuel pressure reg valve might be sticking open, the fuel pressure jumped to 70 plus and blew the hose off... Might be fair to assume the pump works ok...lol. Should I replace the relay or the regulator? It is also throwing a P1444 code now.
As for this DTC; It may have been caused when you pinched off the fuel return line and over pressurized the system. To be sure, an inspection can be made of the purge control valve so you know it is functioning as it should. Starting on page EC-387 of the factory service manual for the 1998 Pathfinder, instructions for inspection will be found. https://www.nicoclub.com/service-manual ... 8%2Fec.pdf
Those pressures are normal. Locate the vacuum hose from the regulator, to where it plugs into the intake manifold. While the engine is running, unplug the line from the manifold and plug-up the nipple in the manifold when you remove the hose. The fuel pressure should rise up to the 44-45 reading you are getting in the Key On/Engine Off test. If it does, then your pressure tests appear to all be normal, given you also stated the pressure holds when you turn it off, so nothing is leaking.Steevano101 wrote: ↑Tue Aug 08, 2023 4:02 pmWith the key on, engine off it fuel pressure is 44-45 - Running at idle it's 34-36 and it holds at that after it's turned off. Am I going to have to remove the plenum to change the fuel pressure reg?
That is a regulator problem. At idle, the regulator sends most fuel delivery back to the fuel tank. When accelerating, the regulator should restrict the flow back to the tank so that the system maintains pressure for high fuel demand while accelerating. Your regulator may be stuck open, sending most of the fuel delivery back to the tank at all times, not allowing enough fuel to be used when it's needed.Steevano101 wrote: ↑Wed Aug 09, 2023 5:11 pmAnyway, when it starts to lose fuel pressure, if I just let it idle as the car slows it will build up pressure again and in 10-15 seconds keep going again. If you keep on the throttle though it will slowly die.