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Eikon
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6686 posts
'92 240sx 'vert with RB20
Green Bay WI
4-24-2004

  Tranny Explodes! how does this happen?


First off.. this is not my car. Just a guy I know who's had some bad luck.

RB20det in a S13.

Guy was driving in 3rd gear, and the clutch dropped to the floor. As he passed through an intersection to pull over, he heard a massive explosion under the car. Bit of transmission flew all over the place.

The police responded to a call from a woman 100 yards away in a Ford SUV who had a chunk of metal fly off the pavement under the S13 bounce into the air, fly 100 yards and hit her hood and windshield... shattering the windshield and injuring her head.

Here's the aftermath of the tranny.


Outside of some C4 explosives, does anyone have any ideas on what would have caused this carnage?


Note, if anyone needs a used RB20 transmission, this one is for sale. It includes custom lightweight bellhousing mods!



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117 posts
'95 240SX
Indianapolis IN
6-23-2003

 « Re: Tranny Explodes! how does this happen? (Eikon)


wow! I have never seen that before....maybe the gearset locked up on the inside causing the input shaft to freeze in place...which would cause the tranny to spin right off the motor shattering the bellhousing? pretty creative thinking...i'm not even sure if that is possible in itself. wow.....




srphoenix



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206 posts
1993 white sr'd vert
Green Bay WI
12-5-2004

 « Re: Tranny Explodes! how does this happen? (Eikon)


thats pretty impressive.... looks like a pipe bomb




Sr'd Vert
l0nestar



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1249 posts

Indiana
3-10-2006

 « Re: Tranny Explodes! how does this happen? (Eikon)


... WOW! Was 'asshatting around' involved?



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Shocker



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1636 posts

Youngstown Ohio
8-1-2004

 « Re: Tranny Explodes! how does this happen? (l0nestar)


This is not the car in question.. just another example of what can happen.









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1528 posts

Orlando Florida
2-6-2004

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first off, HOLY CRAP. Never seen anything like that beyond the horror stories of flywheels giving way and flying through the bell housing, cutting through the firewall, and chopping the feet and ankles off the unexpected!

I doubt the tranny would torque enough to shatter the bell housing since the mount and the shifter both prevent extreme movements in those directions. Since any movement the engine mounts would allow that degree of movement.

Gear box locking up would most likely snap the input shaft or break internal gear box parts.

My guess is that during the install there was some trama to the housing either it was dropped and had a crack or came with damage like that.

Few questions, did the engine have a Flex Plate between the bellhousing the engine block?

I don't recall if the RB20 uses the block to bottom of the bellhousing brackets to stabalize the bell housing like the RB25's?

Was there enough room for the bell housing to torque without hitting the firewall and such?

I don't think that a harmonic problem would cause this, would probably damage input shaft bearing and such.

Damn



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1528 posts

Orlando Florida
2-6-2004

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considering that the clutch pedal dropped could of been a pressure plate failure?

Where those fingers that are providing 2400lbs of force release causing a similar assplosion as C4?

Sil240



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1977 posts

LINY
4-28-2003

 « 


Where's his Flywheel??

Did it shatter and fly through the bellhousing???
Or is that that Pressure plate all torn to pieces in the pics?
I know Drag cars have scatter shields for that.

Your boy is lucky his car isn't FWD......
He needs to call up the clutch manufacturer!!!






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Carl H
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3650 posts
1995 240SX SE
charlotte nc
8-4-2003

 « 


im gonna guess that it was a flywheel failure...what happens when you dont torque bolts to spec.



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1528 posts

Orlando Florida
2-6-2004

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2 tools never to cheap out on, torque wrench and pry bar.
Eikon
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6686 posts
'92 240sx 'vert with RB20
Green Bay WI
4-24-2004

 « Re: (Sil240)


I don't know where the flywheel or spacer is?

Perhaps the spacer was undamaged and reused to get the car back on the road?


No asshatery was employed in the making of this carnage. Apparently the guy and his girlfriend were just driving down the road... no racing, or screwing around.

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1528 posts

Orlando Florida
2-6-2004

 « Re: (Eikon)


if the flywheel is gone, there goes your anwser.
240z4u



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994 posts

Madison Wi
2-21-2005

 « Re: (Carl H)


Quote, originally posted by Carl H »
im gonna guess that it was a flywheel failure...what happens when you dont torque bolts to spec.

Happened to a guy on Hybridz, his bolts kept backing themselves off and it blew apart.

Scary $hit.

Evan



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Rare_f8



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473 posts
1990 300zx 2+2
Omaha NE
10-7-2007

 « Re: (Coolwhip)


Quote, originally posted by Coolwhip »
if the flywheel is gone, there goes your anwser.

+1

I don't think the bellhousing/tranny is at fault... aluminum is more a ductile metal than iron... which iron is notoreous for cracking/fracturing...which completely shatter.. aluminum do crack.. but they can self heal as in stop the crack from growing bigger.

So I vote flywheel failure.



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1249 posts

Indiana
3-10-2006

 « Re: Tranny Explodes! how does this happen? (Shocker)


Shockers pics scare me..
Eikon
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6686 posts
'92 240sx 'vert with RB20
Green Bay WI
4-24-2004

 « Re: (Rare_f8)


So it sounds like the experts agree that the flywheel was most likely the cause.. Due to the shop installing the bolts either too tight or too loose.

I wonder if it was shaved to be lightened and if they might have done a shoddy job of that? I'll ask the owner about it too see what he has to say.

Thanks for all the input guys.. it will be very helpful for him.

Warped161



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458 posts
1990 s13 piggy piggy
Mastic Beach NY
7-14-2005

 « Re: (Eikon)


def a an exploded flywheel, and yeah if the flywheel was improperly lightened and out of balance then this would be your end result. Seriously he's lucky to still have feet.




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1528 posts

Orlando Florida
2-6-2004

 « 


the sounds of a poorly balanced flywheel, eek
Cjmartz2k



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404 posts
'92 Skyline w/RB25 & Holset HX40
Japan
5-19-2007

 « Re: (Warped161)


I'm going to agree with the flywheel exploding theory. Where was this, in Canada?
AZhitman
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03 G35C s/c, 93 S13 Vert KA-T, 72 240Z, 63 NL320, 67.5 SPL311, 70 SPL311 (x2)
Phx, AZ
4-29-2002

 « 


Holy freakin' crap.

I've seen things like this back when I was into musclecars, but damn.

Makes me want to weld some steel plates to the floor of the 'vert!



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1528 posts

Orlando Florida
2-6-2004

 « 


who wants to buy a shatter sheild?

fo realz! If you read on the clutch boxes some say "failure of this device may cause injury or death" along those lines. At least i know the Exedy twin plates do.

ItzGenX

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973 posts

Pass Christian, MS
9-4-2002

 « Re: (Cjmartz2k)


Looks to be a combination of a pressure plate failure and leading into a flywheel explosion. I've heard flywheel bolts come out before and they give a "tink tink" warning before anything bad can happen (because you still have a few more bolts to help hold it, no silent time bomb effect). The bolt should make noise first due to falling straight into the clutch assy making odd noises. On the other hand, when a pressure plate bolt fails or backs out (one time noise, often silent), it causes clutch failure and shortly after, the whole pressure plate begins to expand due to not being fastened at a certain area. This causes the whole assembly to oscillate causing the flywheel to be overcomed by a massive amount of unbalanced centrifugal force and finally explode from it (much like a crazy unbalanced rim going 200mph can cause the rim to explode).

I've had to help investigate one of these failures before on a mitsubishi eclipse friend of mine. His failure was similar, causing great big holes in the hood, firewall, and the pavement. After gathering all his shrapnel and examining each piece, he was thinking his Fidanza flywheel failed. I took a look at the pieces and noticed the Spec pressure plate was stretched more to one side. Almost all the bolts on the flywheel that hold the pressure plate snapped at the thread EXCEPT one. That bolt was found on the ground where the explosion happened. The neighboring bolt to the missing one was stretched outwards, indicating it failed under centrifugal stress due to handling all the load of that section of pressure plate. If the flywheel had failed first, the bolt would have been stretched towards the middle of the flywheel instead.

Best lesson to be learned is, use Loctite, grab the FSM for toque specs, and use a decent torque wrench. Sometimes it can be life or death when a flywheel explodes.



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Sil240



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1977 posts

LINY
4-28-2003

 « 


Damn......

Shocker are those more pics of the same guys car???

I think the flywheel was damaged prior to installation.
Or extremely Lightened....
That's why I have an Aluminum Flywheel.
My flywheel weighs 11lbs.

I used Locktite on my flywheel bolts.

Yeah RB20's have those 2 brackets that connect the Block and the Trans.

Rare_f8



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473 posts
1990 300zx 2+2
Omaha NE
10-7-2007

 « Re: (AZhitman)


Quote, originally posted by AZhitman »
Holy freakin' crap.

I've seen things like this back when I was into musclecars, but damn.

Makes me want to weld some steel plates to the floor of the 'vert!

I'd go with kevlar... good reason why the military uses it.

BoostFab



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3209 posts

Nissan Land
12-3-2003

 « Re: (Carl H)


Quote, originally posted by Carl H »
im gonna guess that it was a flywheel failure...what happens when you dont torque bolts to spec.

exactly... torque your sh|t down guys!! always use a bit of lock-tite on the bolt.

we need scatter plates under the car. LOL

i hope that woman doesn't sue



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1636 posts

Youngstown Ohio
8-1-2004

 « Re: (Sil240)


Quote, originally posted by Sil240 »
Damn......

Shocker are those more pics of the same guys car???

I think the flywheel was damaged prior to installation.
Or extremely Lightened....
That's why I have an Aluminum Flywheel.
My flywheel weighs 11lbs.

I used Locktite on my flywheel bolts.

Yeah RB20's have those 2 brackets that connect the Block and the Trans.

Different car, pics were posted on supraforums maybe 8 months ago. Not entirely sure reason for failure. My guess was misshifted (3rd to 2nd) with a cracked/badly imbalanced flywheel, or loose flywheel bolts and a similar scenario.

Scary for sure, and could have definitively killed/****ed his legs.

I considered this. http://store.summitracing.com/...w=sku

Rare_f8



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473 posts
1990 300zx 2+2
Omaha NE
10-7-2007

 « Re: (Rare_f8)


Quote, originally posted by Rare_f8 »

I'd go with kevlar... good reason why the military uses it.


Eikon
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6686 posts
'92 240sx 'vert with RB20
Green Bay WI
4-24-2004

 « Re: (BoostFab)


The pics of the red car posted by Shocker are NOT the same car. That's just another example he must have known about.
Kansei240sx



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1228 posts
91 240sxHatch RB25DET, 86 AE86 Hatch 5SPD, 2008 Honda Ruckus 49cc gas saver!
Tulsa Ok
11-1-2004

 « Re: (Eikon)


Why do you guys think they call it the "fly"wheel.

lol..... Look how that thing separated, my bet goes to the flying wheel of doom.



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3650 posts
1995 240SX SE
charlotte nc
8-4-2003

 « 


just noticed that the pics shocker posted are of an r32 gts-t.
i have not used locktite on my flywheel bolts as the fsm does not specify the use...but the threads were cleaned and new bolts cleaned and fitted all torqued to proper spec.
StricNyne



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2580 posts

10-30-2003

 « 


i use locktite, on a friends z33 guy didnt use it, but it was torque to spec, and somehow got loose and fw got loose and messed up teeth a bit




matafied



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297 posts
1989 240 rb25det 1992 240 rb25det
high point nc
1-8-2007

 « Re: (StricNyne)


i hear SSAC is going to be making light weight flywheels for rb's, Who wants in on a group buy??



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193 posts

Phoenix AZ
1-6-2005

 « Re: (matafied)


Quote, originally posted by matafied »
i hear SSAC is going to be making light weight flywheels for rb's, Who wants in on a group buy??

I'll take a baker's dozen!



RB20 T04E

nissans13240sx

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1706 posts
multi colored 91 240sx
bethlehem Pa
3-1-2006

 « Re: (OpeLok)


What my conclusion on that transmission was 8k clutch drop and the crappy xtd pressure plate just blew itself apart. None of the bolts were loose all of them were sheared off on the flywheel along with the dowl pins. From the story's I heard there was a volkswagon trying to race him.

I actually am the one in possesion of this transmission, those pics were actually taken at my shop lol. Gear box is still good, no shaft play at all.



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S14-NEO



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974 posts
1995 nissan 240sx RB25 NEO powered
Vero Beach FL
2-16-2005

 « Re: (Carl H)


Quote, originally posted by Carl H »
im gonna guess that it was a flywheel failure...what happens when you dont torque bolts to spec.

+1 ,could also have had a hair line fracture in the flywheel and it got progressively worse until it let go



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nissans13240sx

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1706 posts
multi colored 91 240sx
bethlehem Pa
3-1-2006

 « Re: (S14-NEO)


The flywheel was fine everyone, I removed the blown trans and put the new one in this car. Besides all the sheared off bolts and dowl pins there was no damage to it. It was not loose it was torqued to spec when the clutch was installed. It was still tight even after the pressure plate exploded.

Oh and btw he bought another XTD clutch

Shocker



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1636 posts

Youngstown Ohio
8-1-2004

 « Re: (nissans13240sx)


Quote, originally posted by nissans13240sx »
The flywheel was fine everyone, I removed the blown trans and put the new one in this car. Besides all the sheared off bolts and dowl pins there was no damage to it. It was not loose it was torqued to spec when the clutch was installed. It was still tight even after the pressure plate exploded.

Oh and btw he bought another XTD clutch

So what failed? the pressure plate bolts not being tight? Or the plate came apart itself internally?

nissans13240sx

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1706 posts
multi colored 91 240sx
bethlehem Pa
3-1-2006

 « Re: (Shocker)


The pressure plate itself. He said there was a volkswagon trying to race him. We are guessing he reved it up real high and just dropped it.
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1528 posts

Orlando Florida
2-6-2004

 « Re: (nissans13240sx)


Quote, originally posted by nissans13240sx »
Oh and btw he bought another XTD clutch

I guess some people just need to catch on fire or cut their feet off before manning up to buy a real clutch...

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1528 posts

Orlando Florida
2-6-2004

 « Re: (Coolwhip)


Quote, originally posted by Coolwhip »
considering that the clutch pedal dropped could of been a pressure plate failure?

Where those fingers that are providing 2400lbs of force release causing a similar assplosion as C4?

Did i win?


And i thought he wasn't *** hat driving? 8k RPM isn't a walk in the mall.

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