http://www.frsport.com/sr20det....html
As we all know, this is the best writeup yet for S13SR => s13 chassis currently available. Again as well all know, this writeup does have some holes. My goal in this thread is to rectify some of the holes to the best of my ability, based on issues I had when wiring up my own car, a 1991 KA24DE 240sx Fastback.
Issue #1: Green/Yellow wire duplicity At the end of the guide, below figure 5, they tell you to connect the green/yellow on the KA plugs to the green/yellow on the SR harness. They do not mention, however, that there are two green/yellows on both the KA plugs and the SR harness. Both of the green/yellows on the KA plugs' pigtail go to the same gray plug. However, looking at the chassis side, there is only one green/yellow on the chassis side of the same gray connector.
Solution to Issue #1 I assumed that the green/yellow on the KA plug pigtail with no match on the gray chassis side KA plug was an extra unused wire. Using the 240sx FSM, I found the single green/yellow on the chassis side gray KA plug to be the A/C relay. With this in mind, I found the A/C relay on the SR ECU pinout (green/yellow) and hooked up the Green/Yellow SR engine harness wire to the corresponding A/C relay wire on the gray KA plug pigtail as I was splicing the KA chassis plugs onto the SR engine harness. I left the other two green/yellows disconnected.
This turns out to be the correct approach to make. When looking closely at the SR engine harness pinouts, one of the Green/Yellows is the AC relay trigger, and the other is an unused wire. Sadly I do not remember pinouts, so the best way to do this is to grab a multimeter and an english S13 SR20 pinout (hard to find but they do exist), and search on the SR engine harness for the Green/Yellow wire that is marked as "AC Relay" or something to that extent. Use the multimeter to find continuity with one of the green/yellow wires at the cut end of the SR harness when you are splicing on the KA chassis plugs. You want the Green/Yellow you just found as the A/C relay on the SR engine harness to match with the Green/Yellow A/C relay trigger on the KA chassis plug (chassis pinouts can be found in any USDM S13 FSM). The extra green/yellow on the SR engine harness is unused and can be capped off and left disconnected, as it does not match up to any pins on the KA chassis harness once the KA chassis plugs are properly spliced on.
Issue #2: O2 sensor power to +12V switched Again in figure 5, they tell you to hook up the brown wire (O2 sensor pwr) to any +12v switched. They do not say where a convenient place to splice in for +12v switched is.
Solution to Issue #2 I looked at the chart below figure 5 and saw ECU Relay (black/red). I spliced into this. This is correct because ECU Relay is the signal for the ECU power relay to come on, and is thus on with the ignition key turned to "on". This is exactly what you need for the O2 sensor, so splice into the black/red ECU Relay signal wire. Take care not to splice into black/white (ECU Power). I am starting to think that the black/white is +12v constant to the ECU relay, and acts as a power supply when the key is out so that the ECU doesnt lose its settings. If you splice your O2 sensor power here, your O2 sensor will always be on, draining your battery and fouling your O2 sensor. Another suitable place to splice the Brown O2 sensor power wire would be iignitor power (Blue/Red), as this is +12V switched as well.
Issue #3: Too many wires coming together at splicing of Black/Red and Blue/Red Finally, again below figure 5 they mention to connect the blue/red and black/red on the SR harness to the black/red wire on the KA plug pigtail. My harness had two blue/red wires. I looked up the ECU pinouts and one of them was coilpack power, and the other was ignitor power. Logically all these need +12V switched, which is what the black/red on the chassis harness provides, however connecting the extra blue/red would make this a four wire junction, not a 3 wire junction as indicated by the writeup.
Solution to Issue #3 Going against the writeup, I hooked up both of the two SR engine harness blue/reds to the SR engine harness black/red, and then all three of these to the KA chassis plug pigtail black/red. This gave me a four-wire junction, wheras the article implies a three-wire junction. Do not be worried, this is how it should be.
Enjoy your running S13SR! I did everything I listed above and my car runs like butter. No stalling, stumbling, hesitation, etc. I removed my AC after the swap so I could not test my green/yellow wire assumption, but i am 100% sure that is the way to remedy the problem, as one of the green/yellows on the KA chassis harness is unused (as is one on the SR engine harness) and the other is listed as A/C Relay (again, as is one on the SR engine harness).
Please post any discrepancies you may find in the hopes of making the FRSport writeup 100% complete for NICO members, and the 240sx community in general.
Modified by AmoebAssassin at 12:25 AM 11/19/2006