rmezz13 wrote:pinions are hardened steel not iron. and carbon is extremely brittle but so strong it is not able to be broken by metal of any sort (not likely).
When pinions are forged they are extremely soft material, until after they are machined - hardness (heat treat) is done after the material is machined. and then the ring is made to match each individual pinion because not one is the same - which is why both are replaced if one is bad/damaged.
- Forging and Machining for the Auto industry (thats my profession)
and you get steel from where? iron & carbon.. so it's was a generalization as I said.. it's just usually refered as iron because steel is an alloy, and when you observe the microstructure all you see as iron and carbon.. and of course some other alloying elements... hardened steel is usually through a cooling process and then a tempering, such as quenching to make martensite microstructure.. carbon trapped.. unstable... and tempering.. to allow carbon to return to solution, cemenite. Additional hardening includes cold working or adding alloying elements... which in turn make dislocations harder to move, strength goes up, brittlity goes up as well.
but what you said is solid. carbon can be super strong in compression forces, but however weak in tensile pulling, and super weak upon impact. pinions are hot forged, which allows them to retain their soft nature, then after machining that are introduced to a hardening process as mentioned above.
But here in turn, I learned something from you. Ring and pinions are a couple, one goes.. so must the other. So Thanks.
Modified by Makenski at 8:12 PM 6/18/2008