What Broadfield Has Been Up To......

General discussion forum about the 240sx, and a great place to introduce yourself to the board!
bova17
Posts: 48
Joined: Tue Jul 27, 2010 8:36 pm
Car: gold s13 coupe
Location: Cincinnati

Post

omg i love this car man every post it gets better i want mine to look just as clean as yours :naughty:
keep up the great work and love the wheels


User avatar
DMan II-40
Posts: 1234
Joined: Sun Oct 22, 2006 5:49 am
Car: 1995 240SX SE
Location: East Bay Area, CA

Post

those covers look so awesome!

User avatar
OM3GA
Posts: 3041
Joined: Fri Apr 14, 2006 11:41 pm
Car: A Sexy Mobile, 1993 Nissan 240sx 180sx Hatcher

Post

Looking good :D

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

A little bit of an update, but nothing over the top. After 5 weeks of doing nothing, I finally got a chance to get my a** in the bay and start prepping for welding. The standard grinding of all of the holes to bare metal on both sides.

Image

I also had the slightest bit of surface rust causing cracks in some areas of the seam sealer. So I decided I would remove all of the seam sealer and inspect it, then take care of any trouble spots. Naturally I used a flat blade screw driver to peal away the old seam sealer. I had some surface rust underneath in several spots... as you can see on the top seam:

Image

To quickly remove the surface rust effectively and easily, I used a Speed Blaster sand blaster. I also have the Hot Spot re-collection bag to help collect the media. The other bonus is that the rubber tips that come with the Hot Spot allow you to blast small spots without getting media everywhere. You simply apply a lot of pressure to the surface when blasting and it doesn't allow media to creep out around the edges of the tip opening.

Image

This picture demonstrates the difference:

Image

Then the finished results:

Image

Since I'm doing a tucked radiator, I also took this opportunity to shave the old radiator mounts:

Image

Image

Battery tray removed and the area underneath opened up to weld in new metal:

Image

Image

The previous owner also had the OEM SR side mount intercooler... so the area was hacked out to accommodate it. I had made a fiberglass plate that covered that entire area and my crankcase breather mounted to it. So it was completely finished off on my old setup. However, I won't have anything there with the V8, so it will also get fresh metal welded in there:

Image

I also had a little bit of surface rust where the shock tower and top rail meet and are spot welded to a top plate. So I drilled out the spot welds with the proper bit, then used a cutoff wheel so I could peel back the area and gain access to the rusted area.

Image

Image

Image

Image

I had this issue on both sides of the car. So I prepped the metal by grinding it down bare so the rust was completely gone:

Image

Since this area has to be welded back in place, I can't just spray it with rust inhibitor, then primer, paint etc... because it will just burn up. So I sprayed the area with weld thru primer. This stuff does just what the name implies:

Image

Image

So now when it's time to weld that back down, the primer will stay intact and protect the bare metal from corrosion again. Then seam seal the area back up and it should be good to go for years to come.

User avatar
Idahos13
Posts: 664
Joined: Sun Feb 15, 2009 8:47 am
Car: 93 240sx hatchback

Post

Its looking great man! Can't wait for some more updates!

User avatar
pj
Posts: 1430
Joined: Sun Jan 30, 2005 2:58 pm
Car: 95 s14

Post

s*** just got(even more)serious

User avatar
TheRealNap0le0n
Posts: 688
Joined: Wed May 06, 2009 5:21 pm
Car: 1998 q45
Location: Saint Cloud, FL
Contact:

Post

Image

Image

User avatar
OM3GA
Posts: 3041
Joined: Fri Apr 14, 2006 11:41 pm
Car: A Sexy Mobile, 1993 Nissan 240sx 180sx Hatcher

Post

The key to my heart is detail.

User avatar
Speckid4
Posts: 308
Joined: Tue Sep 28, 2010 7:56 pm
Car: 1995 240sx
1993 240sx
Location: Olathe, KS

Post

Keep up the good work. Not only do you build beautiful cars, but you help people learn along the way. That my friend is a quality hard to come by. New covers look awesome. Are they simply for looks or do they serve a better purpose than the stock ones? Valve covers are just valve covers to me

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

Speckid4 wrote:New covers look awesome. Are they simply for looks or do they serve a better purpose than the stock ones? Valve covers are just valve covers to me
They do serve a purpose.... they look a hell of a lot better than the crappy stock ones :biggrin: Which is the main reason I bought them. They will allow for larger aftermarket rocker arms, which I will most likely do in the future. But for now, their just for looks. They also allow for the relocation of the coil packs to the top edge instead of right on top like the OEM setup. Keep in mind that I focus on 50% looks and 50% performance. I feel it's the little things like this that make my builds stand out aesthetically.... so I don't mind paying what most would think is outrageous for these.

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

Finally got around to doing some welding tonight. I have never pulled the trigger on a welder, so I had my good friend come over and show me a couple techniques before I dove in.

I hung a couple pieces of inspiration up in the garage the other night also;)

Image

Yours truly going to town:

Image

Image

Image

User avatar
ViciousCesar
Posts: 345
Joined: Wed Feb 18, 2009 4:21 pm
Car: '90 420sx Hatch
Location: Doomstadt, CA

Post

Broadfield, your attention to detail is second to none. I commend you.

User avatar
mastakilla08
Posts: 130
Joined: Wed Sep 16, 2009 9:00 am
Car: 1992 hatch, 1989 piggy coupe, 1991 coupe silv.

Post

Subscribed! awsome work

User avatar
Razi
Posts: 28681
Joined: Sun Dec 31, 2006 9:52 am
Car: Moo

Post

Broadfield: The man that uses his own car as inspiration!

smallblockman69
Posts: 13
Joined: Thu Mar 03, 2005 4:03 pm

Post

how much money do you think you will have in this car when it is all said and done? my guess around 60k

ashibah83
Posts: 1362
Joined: Sat Oct 14, 2006 5:35 pm
Car: 93 SUPA BLACK COUPE

Post

smallblockman69 wrote:how much money do you think you will have in this car when it is all said and done? my guess around 60k
yeah i dont think thats even remotely close, maybe with labor included. I could realistically see 30, but that may be high

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

ashibah83 wrote:
smallblockman69 wrote:how much money do you think you will have in this car when it is all said and done? my guess around 60k
yeah i dont think thats even remotely close, maybe with labor included. I could realistically see 30, but that may be high
Well, the car is never done. I can say I easily have $50k in it at any given time. And that figure obviously does not have any labor in it since I do all of my own work except for painting the body. Figure I'll have $20k spent this summer just getting the LS3 in there along with a few other goodies.

ashibah83
Posts: 1362
Joined: Sat Oct 14, 2006 5:35 pm
Car: 93 SUPA BLACK COUPE

Post

wow more than i thought, but then again you have gone through wheels, a few interiors, and a couple of motorsets, not to mention suspension...oh and more pics please, ive been missing my daily "broadfields car-dreams" lol

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

ashibah83 wrote:wow more than i thought, but then again you have gone through wheels, a few interiors, and a couple of motorsets, not to mention suspension...oh and more pics please, ive been missing my daily "broadfields car-dreams" lol
Well I'm not adding up what I've spent total.... just what is on the car at any given time. Otherwise it would be $100k. Hell, I just sold $19k worth of SR goodness and spending another $20k on the new setup.

As for pics, soon. I have not been able to touch the car since my last update. But that is about to change after this weekend. My wife is out of session now, so she can help out with our daughters 100% now. It's go time!

the a3k
Posts: 1198
Joined: Fri Apr 20, 2007 10:09 am
Car: 1996 Black S14 RB25
Location: North Jersey

Post

wanna lend me some money? lol

moar updates

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

the a3k wrote:wanna lend me some money? lol

moar updates
For someone my age, I make right at or right below the national average salary. I do not make what's considered good money. It's just that I really only spend money on my car and the necessities for my family. For example, we don't go on expensive vacations like most of our friends that are in their late 30's. I would lend you some money, but I spent it all on my car. :gapteeth: I'm actually working on saving more money to buy the rest of the needed parts. If I had lots of money and time, this thing would of been done already. ;)

User avatar
homeslicej2
Posts: 5450
Joined: Mon Jan 15, 2007 5:46 pm
Car: 1990 S13 SR'd hatch

Post

^This. I'm still in school in my late 20's, but my wife and I go on cheap getaways. We drive all used (but paid for) cars, only really spend money on my car, her art stuff (supplies and such) and our animals. We haven't had a "real" vacation since our honeymoon 4 years ago lol. I too have to save for every little thing bc I don't make much at all since I'm still in school. That'll change next year though (thank god). Looking forward to the updates when they come :)

User avatar
420sxWETDREAMS
Posts: 514
Joined: Sun Feb 24, 2008 3:37 am
Car: 1991 240sx Hatchback
Location: @ your moms house

Post

Toby,

Your knowledge is requested please. I got my alpine ixa 404 yesterday and have a few questions. Please for give not trying to side track your build blog but
Image

1. Did it go right in or did you have to do some custom fabrication?
2.Did you do a bypass for the video playing while driving, and if so can you tell me how to do it or point me in the right direction for that?
3. Do I need any other wiring to connect to stock harness?

:confused:

User avatar
Steady_One_S13
Posts: 2168
Joined: Tue Sep 16, 2008 9:42 am
Car: 1991 SR'd 240sx S13, 1993 Toyota SW21 Mr2...
Location: 915
Contact:

Post

Broadfield wrote:If I had lots of money and time, this thing would of been done already. ;)
Nice work Broadfield! Take all the necessary time you need. Don't rush it... 'cause i enjoy reading and viewing your build threads at a steady pace. :biggrin:

C3Sierra_S2000
Posts: 315
Joined: Fri Sep 22, 2006 6:31 pm
Car: 1997 240SX SE LS swapped
Contact:

Post

Hey Toby, glad to see you are going with an LS3. You will love it. I remember welding up all the holes in my engine bay. What a pain in the butt! I'm sure your work will be top notch as always. Sorry I missed your post about a buyer for my car way back when. Unfortunately my car was stolen this week. Good luck with your build.

Tim

User avatar
MAXIMUS Nismo
Posts: 1535
Joined: Tue Aug 20, 2002 7:23 am
Car: 95 240sx SE
Contact:

Post

Hey Broadfield,
I've been reading your blog andthis thread and I must say it's one of the most impressive reading I've come across on NICO or ZILVIA or any of the other car forums since I've been around this place.

Thanks for doing all you do and keeping the rest of us schlubs motivated.

Metal Angel
Posts: 291
Joined: Fri May 01, 2009 1:56 pm
Car: 1990 240sx hatchback

Post

Broadfield, your craftsmanship is amazing and your attention to detail knows no equal, but goddamnit I wish you weren't fouling up that car with a v8. Oh well, your car.

User avatar
krash
Posts: 5064
Joined: Mon Apr 11, 2005 10:43 am
Car: 1993 Nissan 240sx Convertible
Location: Memphis, TN
Contact:

Post

420sxWETDREAMS wrote:Toby,

Your knowledge is requested please. I got my alpine ixa 404 yesterday and have a few questions. Please for give not trying to side track your build blog but
Image

1. Did it go right in or did you have to do some custom fabrication?
2.Did you do a bypass for the video playing while driving, and if so can you tell me how to do it or point me in the right direction for that?
3. Do I need any other wiring to connect to stock harness?

:confused:
Ground the emergency brake wire to enable videos while driving.

User avatar
Broadfield
Posts: 2681
Joined: Tue Sep 05, 2006 2:57 pm
Car: 1992 240sx
Location: Normal, IL
Contact:

Post

krash wrote:Ground the emergency brake wire to enable videos while driving.
Unfortunately that doesn't work on an Alpine. All Alpines that play video require a foot brake signal while seeing an e-brake signal turn on-off-on. So we use a nice little device call a TR-7, which does all of this automatically.
C3Sierra_S2000 wrote:Hey Toby, glad to see you are going with an LS3. You will love it. I remember welding up all the holes in my engine bay. What a pain in the butt! I'm sure your work will be top notch as always. Sorry I missed your post about a buyer for my car way back when. Unfortunately my car was stolen this week. Good luck with your build.

Tim
That sucks about your car man.... anything come of it?

User avatar
svairman
Posts: 210
Joined: Thu Nov 09, 2006 7:41 pm
Car: 1993 Infiniti Q45

Post

Broadfield wrote:
krash wrote:Ground the emergency brake wire to enable videos while driving.
Unfortunately that doesn't work on an Alpine. All Alpines that play video require a foot brake signal while seeing an e-brake signal turn on-off-on. So we use a nice little device call a TR-7, which does all of this automatically.
You can't use a relay, or is that just a pioneer thing?

Image

Uploaded with ImageShack.us


Return to “240sx General Discussion”