Post by
NeedCAforS13 »
https://forums.nicoclub.com/needcafors13-u4234.html
Thu Jul 28, 2005 7:17 pm
Unfortunatly no pictures... girlfriend had the camera
but! I'll attempt a write up of how to do it, albeit with no pictures to help guide anyone interested in a cheap turbo upgrade!
required parts and stuff:-s14 turbo-z32 300zx turbo to manifold gasket (metal square shaped one)-z32 300zx turbo copper crush washers (4)-1988 Pulsar CA18DE exhaust manifold gaskets (4)-s13 compressor oulet-s13 SR20 o2 housing/turbo outlet-s13 SR20 downpipe-s13 oil drain fittings (if you have s14 fittings you're lucky, they should fit better)-s14 compressor inlet (metal bolt on part and rubber hose to connect to maf)-CA18DET oil feed line, and water lines (stockers work fine)-assorted box wrenches, open wrenches, sockets, nothing weird
total: about $500 give or take (used turbo)
Remove your stock intake, filter, and maf. Pull your hotpipe off. You can leave your p/s pump and a/c compressor on there, or remove them for more room to work. I left mine on there and it was tight to work around them.
Start by removing your downpipe from the o2 housing. Next remove the oil feed line from the 90 degree elbow on the block (14mm bolt). Leave it attached to the turbo. I pulled the compressor outlet off as well (clears up some room to get at the banjo bolt). Then remove the coolant banjo bolts (19mm) and unhook the oil return line from the oil pan bung.
Learn new contortionist positions and remove all 8 bolts holding the exhaust manifold on. Keep track of all the washers, I don't know where you would find a thick washer like that if you were to loose one. Next remove the exhaust manifold, turbo, o2 housing, and oil lines as one unit, it should all come out the top with plenty of room to spare.
With the turbo assy. on the ground remove the turbo from the manifold (those factory folding turbo nut holders are pretty sweet IMO), and the o2 housing from the turbo (13mm bolts). Pull the oil feel line off (10mm) and remove the oil return flange (12mm bolts) with the hose. Next you have to modify the oil return flange (on the bottom of the turbo) because the bolt holes are improperly spaced for an s13 flange. If you have an s14 flange I think you'd be all set. Get a drill bit the same size as the hole, and slot the holes so they both move inward about 1/8 inch. With the slotted holes you should be able to bolt the s13 oil drain to the s14 turbo. I hope to find another solution to this, but I did this method and its not leaking oil... yet.
I then attached the new s14 turbo to the manifold using a new manifold to turbo gasket. It doesn't really matter which way you put it on, but I put it the same way the one I pulled off was facing (with the groove facing up). You have to slot one of the o2 housing holes to fit the bolt though, but its just barely off, and its easy to do. Just like slotting the oil drain flange holes. I reused my old turbo to o2 housing gasket because it was in good shape and I couldn't find a matching one at Nissan. s12 ones didn't fit, neither did z32 ones. Oh well... Oh, and I used red threadlocker on all those bolts and the factory nut holder on the turbo, hopefully nothing will rattle itself loose!
Now comes the fun part! Put your new head to manifold gaskets on and clean up the stud threads (and replace rusted or damaged studs, I had 2 that were pretty rusted, so I replace them). I originally tried to just reinstall the turbo assy. in the reverse order as pulled it apart, but this didn't work too well. The motor mount heat shield was in the way, and hitting the compressor, which didn't allow me to get the turbo down in the hole. So I pried it up, and folded it to where it was out of the way. Also, take note that the center cartridge on the s14 turbo is slightly angled, where the s13 turbo was pretty much horizontal. This means your oil and water lines are now all at different angles than before. With some careful bending you can reattach them, but there isn't alot of room in there to work with, so you might try doing this before you try reinsalling the turbo and manifold. I also left the bolts holding the manifold to the head loose, so I could jiggle the turbo assy. and get the coolant and oil lines hooked up first.
Finally go through and tighten all the manifold bolts back down (even harder than removing them!). Reattach the downpipe to the o2 housing, and put the compressor inlet and outlet back on. Put the CA maf on the SR pipe, and hook up your breather hoses. And you're done!
This whole process took me most of the day today. I started about 10am this morning and finished around dinner time. Granted, I take my time, and it was just me working on it, but plan for some set backs. Its really hard to line up all the bolts and even harder to tighten them. The manifold bolts (especially the back bottom two) are near impossible to tighten, and plan to skin your knuckles countless times. The rear coolant line is also a tremendous whore to get started, and slotting the holes is fairly time consuming.
Driving impressions: At 7 pounds (stock) it feels about as quick as my s13 SR t25g turbo did at 10. Boost hits hard, and there's some lag, but I like the lag... kind of a waaaaaaaAAAAH feeling. I'll turn up the boost once I get my safc working. All in all, this turbo is a tremendous deal, and fairly easy to install. Unlike my s13 SR turbo however it is not a "bolt on" affair, plan to do some modifying of stuff, and lots of cussing. And scraped knuckles. This turbo is pretty much identical to an s15 t28, so the install should work exactly the same way.
Questions? Comments? cuzan0 made almost 300whp with this thing One day... until then, I'm gonna try and see how much I can make on stock maf and injectors. A guy in the UK using the same tuned ECU I have made 270bhp (crank)! My last turbo dyno'd at 180whp at 8 psi (SR t25g)... I'd like to make at least 220whp next time.
Sean