Post by
620Bullet »
https://forums.nicoclub.com/620bullet-u146259.html
Mon Oct 26, 2009 4:26 pm
I've had a 620 for many years. Twice had symptoms similar to yours. It would run fine for awhile or sometimes, then other times not even at idle (unless I continually pumped accel pedal). Both times, the cause was that the carburetor main jet entrance was blocked. First time by a grain of sand, second time by a glob of what I guessed was dried gasoline gum/residue.
I suspect a blocked main jet might also be the cause of your problem.
Next time it starts choking/dying, start pumping the accelerator pedal. If it runs better, then the cause is not enough gas, very likely a blocked main jet (carburetor accel pump is not supplied thru main jet). If that's the cause, it's easily fixed, you can see blockage of jet. Take off the carb front glass/cover (not carb top) to get to the main jet, may need to unscrew main jet to clean.
I would clean off the front of the carb where the glass is, to see the fuel level in the carb. Then next time it starts choking etc, stop on level ground and look at the fuel level in the carb. Confirm that the carb fuel level is near the indicator mark.
Or don't wait for it to happen again, just run engine at idle then shut off & look thru the carb front glass. If it's only a little low or high, it won't cause very rough running. But if much lower or higher than should be, then it will. Too low level could be due to several things: bad float setting, blocked fuel inlet needle&seat, blocked inlet screen in carb where fuel line enters, plugged fuel filter, bad fuel pump, blocked fuel line. My 620 factory manual shows no fuel screen/filter in the gas tank.
Logic: more likely cause is not enough gas, not too much gas (& exhaust would be black if too much gas). So determine how far gas is getting. Is gas getting all the way into the carb bowl, and with the level high enough? Even if it is, fuel could be blocked at main jet entrance.
If it runs OK at idle and low engine speed, but not OK after sustained high engine speed, then a common cause is a plugged fuel filter. Doubtful the new main fuel filter got plugged up again so quickly, but easy to check. Another thing comes to mind, if it runs OK when engine is cold, but not when engine hot, then one possibility is the distributor condenser. They can be OK when cool but fail short or open when hot, so if testing it, test it both cool and hot.
Hope this helps.
Let us know what you find out, to help others who may get same problem.