Post by
blockmachining »
https://forums.nicoclub.com/blockmachining-u89408.html
Wed Feb 13, 2008 8:37 pm
OK....I'm some 13 months late, but I guess this is one of those better late than never sort of things. I worked for Nissan North America for 13 years. During that time, I was responsible for the machining and assembly of approximately 6.6 million engines and 3.2 million transaxles. I spent 42 weeks in Japan training, 18 weeks in Mexico, and 12 weeks in England. Now, getting to the points.....Nissan does not perform a 500 hour bench test on every engine. Each engine is hot tested for approximately 2.5 minutes during which time the timing is set, oil pressures are checked, and the engine is checked for unusual noises. That is it. Nissan is one of the last auto companies to perform a "hot test"...actually running the engine. Almost all other companies perform a cold test.....they turn the engine over using an electric motor. The cost of fuel and manpower to perform a hot test is almost 4 times the cost of a cold test. Nissan does take one engine manufactured off of each engine assembly line each day and performs a dyno test. These engines are then torn down and inspected for any unusual wear patterns, or even failures. Once per week, an engine is ran to simulate a 110,000 mile trip. These engines are ran at 200 rpm over redline and then torn down and checked for damage and unusual wear. Nissan really trys to build an outstanding engine! As far as the break in period is concerned, you need to observe and follow what the manual says. The reason for this pertains mostly to the seating of the valves. Engine life is greatly impacted on where the valve seals against the valve seats. If you run an engine too hard at the beginning of its life, then the valves will have a tendency to seat too deep into the valve seat which allows very little room for future valve and valve seat wear before you start having compression leaks around these two engine components. When we performed our quality checks during the engine assembly process, we would perform a die check to actually see the point at which the valve was sealing against the valve seat. If this point was too deep, then the machining process for the seats had to be adjusted. If it was too shallow, again, an adjustment had to be made. If the contact point was too shallow, you would have a compression leak just the same as if it were too deep. As far as oil changes for a new engine....no matter how hard we tried, especially when machining the engine blocks, we never got 100% of the shavings out of an engine block. There are just way too many small little cavities in the oil and water galleys for little slivers to hide. As part of our quality control procedures, every two hours, we would perform contamination checks on our blocks, heads and crankshafts. If we found an unusally high amount of contamination, then more than likely we had a washer nozzle clogged or even out of alignment. Yes, the oil filter will pick this up after this sliver hits the oil pan and is picked up by the oil pickup tube and pumped from the oil pump into the oil filter, but there is absolutley no one who can guarantee that before this sliver makes it back down to the oil pan that it will not cause some damage on its way there. Bore or bearing scratches also reduce engine life. I do want to say this.....we were very good at not having abnormal levels of contamination. Not only did we check for total contaminatin weight, but also the size of the contamination pieces. The very best thing you can do for engine life is to get the dinosaur oil (regular oil) out of the engine at about the 500 mile point and change it over to a fully synthetic oil. Why? Because dinosaur oil has to have polymers added to make it multi-viscous (spelled wrong) ie...5W-30. When oil comes out of the ground, it is 30 weight or 50 weight or whatever it happens to be. When the polymers are added to the dinosaur oil, you now have multi-viscous oil. Polymers stick together making the oil thicker. It's this sticking together that causes the problem. If you take two engines with 100,000 miles each on them....one ran with the polymers and the other using fully synthetic oil, the synthetic oil engine on the inside will look practically brand new. The dinosaur oil engine will have this black jelly looking substance sticking all over the inside of the engine. This black jelly is the polymers that are stuck together. These polymers reduce the diameter of the oil galleys running throughout the engine and after a while, they can block oil passageways. Not all the time, but it does happen. Spun bearings and piston skirt wear are commom issues. Why does synthetic oil not have this problem? No polymers are added. From the very beginning, the engineers know what weight oil they are shooting for and add just the right amount of different chemicals to get the weights they need. Hope this helps some.