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Zilverado »
https://forums.nicoclub.com/zilverado-u38750.html
Mon Apr 24, 2006 6:32 am
Looks like you're narrowing it down. I know that a certain amount of "lash" (play) in the gears is normal, but how much, I couldn't say. But since sound can "travel" through steel, I would maybe suggest that you do the same test again but this time remove the driveshaft from the differential to completely eliminate the u-joint from the equation. Just make sure you mark the yokes to ensure you get them back together the same way, and not 180 degrees around.
If the sound is still there, then you know for sure it's from the diff - - maybe even your pinion bearing.
Maybe open the diff up and look for wear on the pinion and ring gears. Also try and get a Factory Service Manual for your vehicle. It would probably explain the set-up procedure and tolerances for the gears. Personally, I have never set up a rear end (onlt replaced pinion seals), but I know that getting the offsets and the amount of lash in the gears to spec is critical.
Keep in touch.