Post by
Wulfgang »
https://forums.nicoclub.com/wulfgang-u10889.html
Wed Jul 27, 2005 6:52 am
I think if you want the R33 climate control, then you are on your own. I consider it a waste of effort, especially on a car as small as a 240, but I will not get into that.
But first you need to understand how the basic A/C system works on Nissans. Inevitably, problems will arise, and you will be much better off when troubleshooting if you know how things are supposed to work.
I assume most people know about the evaporator, condenser, and dryer. So first off, a list of the major control parts and their functions:
1. A/C clutch. This just engages the drive belt on the compressor. It is actuated by a relay. When the clutch comes on, the A/C gets cold.
2. Triple (or dual) pressure switch. This switch has an overpressure switch, an underpressure switch, and in some cases (triple) another switch that can be used for fan control. This switch is normally closed. The dual pressure part is the important part. If your system pressure gets too high for whatever reason, the overpressure switch will open to protect from explosion or compressor failure. If your system pressure gets too low, usually from leaking refrigerant, the low pressure switch will open to protect the compressor. The dual pressure switch is usually wired directly in series to the A/C clutch relay. This means that no matter how the climate control is working, no matter what the ECU does, no matter what else is going on, if the pressure is too high or too low, the A/C WILL NOT COME ON. Now that you know about the triple pressure switch, forget about it. It is there only for safety, not for control. It DOES NOT cycle the compressor. Unless your system is broken, the triple pressure switch will always be closed.
3. Thermo control amp. This is basically a temperature controlled switch, much like the ones you use to control your radiator fans, but somewhat more sophistocated. This is what "cycles" your compressor on all systems (fully automatic climate control or manual on all S13/S14 and all R32/R33 -- I don't know about R34). The thermo control amp is necessary because in most cases, the compressor does not have a capacity control. It pumps refrigerant based on how fast it is spinning. For example, if you are driving along the interstate at 3000 rpm, then the compressor is pumping a huge amount of refrigerant. With this much refrigerant, it is easy for the evaporator to get too cold and ice up. So the thermo control amp senses the evaporator temperature and sends out a signal when the temperature gets too low. Likewise, when the evaporator gets warm again, the thermo control amp sends out a signal that it is ok for the compressor to switch back on. This is the "cycling" you have heard about. Some cars use a separate low pressure switch to achieve the same thing.
So the basic control scheme is this: You push your A/C button on your dash. The button powers up the thermo control amp. The thermo control amp switches on the A/C clutch and the compressor comes on. You feel cold air. Then, when the evaporator gets too cold, the thermo control amp switches off the A/C clutch. You may feel the air begin to warm up just a tad. Then the thermo control amp switches back on the compressor and the cycle repeats. If the refrigerant pressure gets really, really high or really, really low, then the dual pressure switch opens shutting off the compressor to protect it. Since the thermo control amp knows nothing about the pressure, it might still be trying to cycle the compressor, but nothing will happen because the dual pressure switch has the final say.
So where does the ECU come in? It is wired in series between the thermo control amp and the dual pressure switch (and A/C clutch relay). The ECU acts as a switch itself, intercepting the thermo control amp signal. If you stomp the gas pedal, then the ECU knows you want maximum power, and so it will switch off the A/C temporarily. If your engine overheats, then the ECU may also decide to switch off the A/C temporarily. In either case, the thermo control amp still keeps trying to cycle the compressor, but the ECU won't let it. However, in most cases, the ECU simply acts as a closed switch, allowing the thermo control amp to cycle the compressor.
In some cars, there will also be an FICD. This fast idle control device is just a bypass valve that opens to allow more air into the engine when the A/C kicks on so that the engine idles up. There are different ways to control this, but the simplest way is to just wire it up to the clutch relay. Cars that do not have the FICD (R32 for one) just use the AAC to control idle-up since the ECU already knows that the A/C is coming on.
And then there is climate control. Despite all of the fancy gizmos and additional temperature sensors, the climate control can only tell the A/C system that it is too hot in the car or too cold in the car, just like your house thermostat. If the climate control says that it is too hot, it will try to turn on the A/C. However, control of the compressor clutch still belongs to the thermo control amp, not the climate control unit. And in fact, your compressor will still cycle on and off even when your climate control says it is too hot. Once again, the cycling is necessary to limit the amount of cooling in the evaporator coil to keep it from icing up. Like I said before, if you really want the fancy climate control, you'll have to work that part out on your own. But once you get that figured out, there is only one connection to the rest of the A/C system you need to worry about: one wire goes from the climate control to the thermo control amp.
So there it is in a (big) nutshell. If you are afraid of including the ECU, then just leave it out. As long as you have the dual pressure switch and thermo control amp, you'll be ok. If you don't have an FICD, the engine may bog down at idle, but I'm sure you can live with that.
In my opinion, the ideal setup is the S14 compressor, custom lines, and the stock ECU. The S14 compressor is variable displacement, meaning it actually does have a capacity control so that it does not need to cycle nearly as much. It stays on most of the time and just reduces its capacity when the engine speeds up. It is also easy to find a replacement. However, mounting it to an RB requires a custom bracket. It would be cool if someone with a mill could make one and sell it. My cheap drill press makes a poor substitute for a milling machine.