Im not sure you can use a DOHC head on a sohc block man, thats something you need to do some more research on. IMO its not even worth it. Ka's are pretty cheap, just go with a DE motor. Theres tons of choices now for a turbo. Borg Warner is making the best turbos right now(simply true). You might want to do some research on the BW S series with the extended tip. They are blowing Garrett's GT-R series away. They are in the 900-1400 dollar range however. It really depends on your goals for the car. The Garrett t3/t4 is still a sweet option, starting new at about 450-600. I ran a 50 trim .63 ar t3/t4 for a while and absolutely loved it. It can flow enough air for 450 hp, and provides quick spool which makes it a blast to drive on the road. If you take care of the turbo, it will last you forever. If you want an instant boost car, use a .48 housing on the t3/t4 and its good till 400 hp.
IMO, a SAFC is not even an option anymore for tuning. They are so limited, and have resulted in so many blown motors. They are a great tool for fine tuning a ECU/Rom tune but thats about it. I would recommend going with an E-Mance ecu for the price. Or if you want to go all out go with Enthalpy, hes been in this business forever. 125 for an Emance ECU, and 500 for an Enthalpy. My Enthalpy held spikes of up to 23 psi with no signs of detonation on pump gas. The highest HP stock block build was run with an Enthalpy ecu, and it was run at 30 psi.
Since you want to get into tuning, i would recommend the ECU tune + SAFC/Wideband. This will allow you to learn how to tune the easiest way possible. With your laptop idea, i would say you should look into a Zeitronix wideband. They have IMO the best wideband unit out there right now if you dont mind using a laptop to see your engines data.
Ebay IC's are fine, people run them all the time and they never give anyone any problems. You might have a slightly larger pressure drop across an Ebay core than you would a high dollar IC, but the difference is like .5-2 psi. You can always crank the boost up just a little to compensate.
I think pulling the bumper support out for an intercooler install is about the dumbest thing you can do when your going turbo. Its not hard at all to keep the bumper support, that thing can save your life, and your car. Here is a writeup i did on keeping the bumper support while installing a IC.
http://forums.nicoclub.com/zerothread?id=283369
I dont know how much the SOHC can handle safely, but i can say that 350 whp is a safe limit for the DOHC. Its all in the tune man. You dont have to worry about your valves being able to handle boost, they are gona do their thing regardless of boost levels.
For Sale!Brand new Borg Warner S258 ---> http://forums.nicoclub.com/zerothread?id=354932
NIB Ferrea 1mm oversize ka24de valves 4 a KA ---> http://forums.nicoclub.com/zerothread?id=363557
New sparco sliders/rail for a s14 --> EMAIL ME