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 How To: Removing Vert Interior Door Panel
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94_240sx
'Vert Encyclopedia

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4697 posts
94_240SX
TX
2-28-2005

  How To: Removing Vert Interior Door Panel


This was something that I didn't want to do, but I had no choice. Both of my front speakers are blown, and I have some little projects that require door panels off. These article and thread will help you along with this write up.

http://www.nicoclub.com/articles.php?id=248028
http://forums.nicoclub.com/zerothread/300033

There are 5 screws to remove on the door panel. You have to remove the caps with flat head screw driver on 2 of them. Here's the locations. Hardest part is removing the window switch trim. Stick your hand under the panel and push it from inside. If you pull it from outside, most likely you will break it. You should wear long sleeve t-shirt when you do this. I got some scratches on my arm. DO NOT use flat head screw driver to pry it out from outside. This trim is so brittle, so you will chip it in no time.

Remove door lock insert. It'll just come out easy. This picture is from above positronone's thread.

Remove emblem with a flat head screw driver. You can also chip this emblem, so go easy on it. You will see a small screw there. Remove it. This trim piece won't come out easy because there's velcro like stuff is holding inside, so gently pull here and there, and it'll come out eventually. Do not force it.


There's a screw holding inner weather strip. Remove it.

Next is seat belt. This is a bottom part. Push this clip out from the inside. There are several tabs and you don't want to break them. You can slide the belt out through the slot.

Here's the top. Same as bottom.


Now only clips are holding the panel, so just pull bottom part and it'll come out. It's finally off now.

Here's the bad part. This inner strip has a metal wire inside and I bent it big time. It's impossible to straighen it, so I'll have to get a new one. When you work on it, be extra careful with this one. I'll get some more pics tonight for the inner weather strip.

Door insert was slowly coming out, so I applied a little bit of JB Weld. I also hammered staples from inside, so insert looks much better now.

I hope this helps.

Eikon
Super Moderator



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6181 posts
'92 240sx 'vert with RB20
Green Bay WI
4-24-2004

 « Re: How To: Removing Vert Interior Door Panel (94_240sx)


Great post '94.

Added to the FAQS sticky thread.

As a reward, you get a custom title.. err wait.. I think you've earned about 10 of those now.
Well.. how about a bit hearty "Thank You" for your continued help and contributions to the forum.



92 Nissan 240sx Convertible with RB20det 5 spd conversion.

http://www.240sxconvertible.com - The internet's only 240sx 'vert site!

Joshua 1:9 "Have I not commanded you? Be strong and courageous. Do not be terrified; do not be discouraged, for the LORD your God will be with you wherever you go."

94_240sx
'Vert Encyclopedia

Offline

4697 posts
94_240SX
TX
2-28-2005

 « Re: How To: Removing Vert Interior Door Panel (Eikon)


Haha!! You are very welcome, Eikon.
Please add another '94_240sx' under my current custom title. I'll see how many will fit.
Eikon
Super Moderator



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6181 posts
'92 240sx 'vert with RB20
Green Bay WI
4-24-2004

 « Re: How To: Removing Vert Interior Door Panel (94_240sx)


you asked for it.
except i don't know how to stack them vertically..

there... added a little dash mark. LOL

if you want me to get rid of it I will.. just let me know.



92 Nissan 240sx Convertible with RB20det 5 spd conversion.

http://www.240sxconvertible.com - The internet's only 240sx 'vert site!

Joshua 1:9 "Have I not commanded you? Be strong and courageous. Do not be terrified; do not be discouraged, for the LORD your God will be with you wherever you go."

94_240sx
'Vert Encyclopedia

Offline

4697 posts
94_240SX
TX
2-28-2005

 « Re: How To: Removing Vert Interior Door Panel (Eikon)


Haha! Thanks.
If you can't stack them, get rid of it.

I'm going wash the carpeted area with Oxiclean fabric cleaner as the other guy suggested. I'll post before and after pics. I'll also have to remove passenger side panel, and I'll post if I encounter any other issues.

jamesblonde82



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703 posts
1992 Nissan 240sx convertible RIP 5/10/07 1993 Nissan 240sx convertible
jacksonville FL
3-20-2006

 « Re: How To: Removing Vert Interior Door Panel (94_240sx)


nice write up! i was always scared to screw up my door panels if i ever need to remove them. nice to know where the hidden screws are too for the pillar cover.




Hijacker
240SX Moderator



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9469 posts
'92 240sx Convertible
Roanoke VA
8-13-2003

 « 


94, you might want to mention that the b-pillar part of the panel is fragile. The rearward portion has broken off of both of my door panels.

Also, the plastic for the interior weatherstrip is very fragile. From daily wear and tear of opening/closing, mine completely broke off.

And be careful with those Nissan symbols on the outside b-pillar cover. They're 80 bucks brand new from the dealer. I ride without them now just because I refuse to pay that much for an emblem



-Bart
Quote »
Originally posted by Movingviolation240
What hammer, all I see is a Poundometer, it's a percision adjustment tool.

SHIFT_topless

S13 Auto -> Manual Swap / My 240SX / Convertible Top Replacement / Silvia Fog Light Wiring / DIY: SR20DET Rebuild
Stacey L. Childs, NICO Mom

94_240sx
'Vert Encyclopedia

Offline

4697 posts
94_240SX
TX
2-28-2005

 « Re: (Hijacker)


Quote, originally posted by Hijacker »
94, you might want to mention that the b-pillar part of the panel is fragile. The rearward portion has broken off of both of my door panels.

Also, the plastic for the interior weatherstrip is very fragile. From daily wear and tear of opening/closing, mine completely broke off.

I didn't notice that. You know... I have a garage, so that would have made a difference. Sun damages plastic parts big time. Anyway, when you work on it, be gentle and don't force anything. I think I'm going to add disclaimer 'If something breaks, it's your responsibility.'


DeXteR
Picture Police



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1831 posts
93 sil40 vert- RIP 93 240sx vert- 94 pathfinder se v-6 4x4
Hemlock MI
9-26-2005

 « Re: (Hijacker)


Quote, originally posted by Hijacker »
And be careful with those Nissan symbols on the outside b-pillar cover. They're 80 bucks brand new from the dealer. I ride without them now just because I refuse to pay that much for an emblem

sounds like a good time to get some aluminum plate, cut to fit, have nissan logo etched into it. probably still be less than $80 each...




TCEvolution.com - Has your car evolved yet?
Hijacker
240SX Moderator



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9469 posts
'92 240sx Convertible
Roanoke VA
8-13-2003

 « 


Getting my coupe doors painted costs less than $80



-Bart
Quote »
Originally posted by Movingviolation240
What hammer, all I see is a Poundometer, it's a percision adjustment tool.

SHIFT_topless

S13 Auto -> Manual Swap / My 240SX / Convertible Top Replacement / Silvia Fog Light Wiring / DIY: SR20DET Rebuild
Stacey L. Childs, NICO Mom

DeXteR
Picture Police



Offline

1831 posts
93 sil40 vert- RIP 93 240sx vert- 94 pathfinder se v-6 4x4
Hemlock MI
9-26-2005

 « Re: (Hijacker)


Quote, originally posted by Hijacker »
Getting my coupe doors painted costs less than $80

that's my solution for any problem with the vert doors -

1.) acquire coupe/hatch doors
2.) paint to match
3.) install

i dislike the pillar very much. some love it. this article is very helpful for those people. nemo always has good articles.




TCEvolution.com - Has your car evolved yet?
ishkabibble



Online

3251 posts
1993 NX Coupe
DC
11-5-2006

 « 


I might have a set of those emblems from the pillar. Probably wont have time to look until after the holidays, though.



The only way to be liked by everybody is to say nothing of consequence.


biggie
Versa/240 Moderator



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2348 posts
(2)93s SE coupe/LE vert / '07 Versa SL 6MT
Clemmons NC
7-24-2002

 « 


If you don't want to take a chance on the B-pillar cover, then don't remove it. I've never had to remove it, just takes some carefulness with the weather stripping that is attached to the panel.




'93 S13 Coupe SE - Needs work, KA-T one day
'93 S13 Vert LE - Project #2?
'07 Versa SL 6MT - commuter
Totalled '92 Coupe SE
94_240sx
'Vert Encyclopedia

Offline

4697 posts
94_240SX
TX
2-28-2005

 « Re: (biggie)


Quote, originally posted by biggie »
If you don't want to take a chance on the B-pillar cover, then don't remove it. I've never had to remove it, just takes some carefulness with the weather stripping that is attached to the panel.

This is true, but I removed the B-pillar cover because I wanted to take out inner weather stripping without any damage, but failed anyway.

I have some more pics. I removed outer door belt and cleaned. This door belt is not available anymore, so be careful. You can still order it from dealership, but you will get coupe/hatchback one instead. It has like 2 inch slot at the end for the B-pillar. Vert's belt is just straight all the way. I tried to order new one and found out that Nissan revised the part number. One screw and plastic clips are holding it. The screw can be found inside right next to B-pillar. Remove it screw and pull the belt up gently.

I also removed door molding. Small pins are holding it, so you can use needle nose plier to pop them out. There are bunch of these clips, so be patient. If you pull it too hard, you will tear it and leave the clips on the door.


This is inner weather stripping. It's worst design ever. I can't believe they used this flimsy 'L' shaped plastic piece to hold it. I'm going to get some stuff from Home Depot and redo this. No wonder I had a gap between inner weather strippings and interior door panel.


94_240sx
'Vert Encyclopedia

Offline

4697 posts
94_240SX
TX
2-28-2005

 « Re: (biggie)


Quote, originally posted by biggie »
I've never had to remove it, just takes some carefulness with the weather stripping that is attached to the panel.

Thinking back, it'll help if 2 people hold the panel together. One guy holds the interior panel on the B-pillar side to make sure inner stripping is secured and the other guy push the whole panel up to remove it.

94_240sx
'Vert Encyclopedia

Offline

4697 posts
94_240SX
TX
2-28-2005

 « Re:


I have some update for this. Installation was bit tricky, but I was able to put everything back as it was. Actually, I made it even better than before.

I've learned that there's no way you can keep inner weather strip from damaging because the seat belt pillar is on the way. If you just try to install it, you will end up inner weather strip looking like this. I found the way to avoid it.

I bought this Corner Guard from Home Depot for less than $3. Cut it just like original black plastic strip.


Use some double sided tape and attach like this. You will remove the whole thing, so don't use too much double sided tape.

I also bought a couple of bags of nuts and screws from Home Depot. One bag is less than a dollar. They are the smallest you can find there.

Used a Dremel to make holes and attached inner weather strip to the corner guard like this.

Carefully remove it from the door panel after you are done.

Remove double sided tape from the corner guard since you don't want to reuse them.

Put new double sided tape.

You MUST put the inner weather strip after door panel is on. That's the whole point of this project. You have to remove outer door belt/trim to have more room. Just slide the inner weather assembly like this. At this point, only plastic clips are holding the door panel. I haven't installed 4 screws yet.(2 for the front side of door panel & 2 for the seat belt pillar)

You need something like this, so you can attach the corner guard to the door panel easily.

All done!!!

There's thin metal strip inside of inner weather strip, so once you bend it that's it. There's no way you can bend it back to original condition.

Hope this helps.

Modified by 94_240sx at 7:43 PM 5/5/2008

 

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