Post by
Dodgeyaussie »
https://forums.nicoclub.com/dodgeyaussie-u24912.html
Thu Aug 20, 2009 4:16 pm
I just did this job, and have a few points to make the job easier.
1) I removed the 4 bolts(14mm), and one nut (17mm) holding the engine mounting in place, with the engine supported by a jack and block of wood. This allowed me to jack the engine up enough to move the mounting out of the way, which makes getting the concoction of socket, knuckle and extensions in there to get at the top nut on the starter.
2) I bought a 14mm knuckle socket to remove the engine mounting bolts. A normal socket wouldn't allow enough room to loosen the upper, rearmost bolt and remove it.
3) I used a 4 inch extension to remove the top nut. With the engine mounting out of the way, i could actually get my hand up in there and get a better "feel" of the socket going onto the nut.
4) Once the starter mounting bolt and nut are removed, the starter itself is very easy to remove from the vehicle.
5) When fitting the new starter, i found it slightly challenging to hold the nut in the socket and get it located on the stud. Solve this problem with some chewed chewing gum in the socket, and then place the nut in the socket. This held it in place and i was able to get it started on the stud pretty easily. The gum also acts as an indicate that you have indeed got the nut on the stud because as you tighten it, the stud pushes the gum further into the socket.
6) I recommend securing the top nut first and then the lower bolt just as another way of confirming that you've tightened the top nut successfully.
7) When reinstalling the mounting, get the mounting back in location, and get the four bolts all started, and then secured before lowering the jack supporting the engine and installing the lower mounting nut.
I reckon i could have it done in less than an hour now if i had to do it again. I took a couple of pics, which i'll post later.
This was worth it's weight in gold..
Modified by Dodgeyaussie at 8:53 PM 8/20/2009
Modified by Dodgeyaussie at 9:49 PM 8/20/2009
Modified by Dodgeyaussie at 10:01 PM 8/20/2009