fiveliterbeater wrote:DeanM45 wrote:Custom 2 1/2" to 3" Y pipe, ported intake, paddle shifters, and currently in the works: phenolic intake spacers for the VK45
spacers huh?? nice!!! what company is stepping up to do the R&D?
and how did you port the intake?
No company, just me (I've been messing with cars for a long time and have a collection of friends from "The Hot Rod Shop", "Precision Turbo", "Turbonetics", "West Coast Head Porting", etc.). Probably tried or done just about everything out there.
The intake was pretty straight forward. Pulled it off and cleaned everything up. Then sprayed the inside with a VERY light coating of water based dark blue paint. Re-assemble. Then I have a large jar setup where I spray a diluted high flash point solvent in to the jar. On the top of the jar is a line that I attached to the PCV line after the throttle plate (throttle body). Start the car up and operate at high and low throttle while spraying the solvent into the jar. Pull the intake off and then can see how the airflow flows (or doesn't flow) through the intake. Then grind and polish the high spots and blend in the areas where there is stagnant flow. Clean off the temporary gasket maker and reassemble with a new factory intake gasket.
The major "flow restriction" was around the secondary butterfly valves. Lots of extremely sharp ridges there. I use small sanding spheres with a flexible neck to polish the runners smooth, same way I polished the exterior of the manifold.
This all happened because I became curious as to how the internal butterfly valves worked and how the air flowed through the intake then OCD kicked in and I said "it'd be better if I did this" and the two day project began, LOL.
I do NOT recommend this to anyone that has not done or seen it done before because while it would be difficult you could start a fire, hydrolock your motor or other bad things. Like I said, I've been playing with cars since I was 8 or so.