fueler wrote:Nice pic! Looks great!
want to know something weird, I swapped my terrano lights in with no modification to the cutoff plates and they are set up for RHD
(or maybe i have them installed crooked, which is a possibility LOL )

That is odd.. You have them installed correctly, the but cutoff flares the correct way for our roads...got me..
Anyways, I was able to go downtown to an underground parking garage that was fairly level and check out the alignment. Pretty damn good, actually. The passenger headlight cutoff was perfectly level and the driver's headlight was slightly rotated clockwise...maybe a degree. I don't think the projector was mounted incorrectly though - I think the body isn't that straight on the car. Before it became my beater my sister put this thing in a ditch and trashed the driver's side front quarter..I've always felt like it wasn't repaired "perfectly." I think I've got it fixed though (I'll know later for sure), as I slotted a mounting hole on the headlight tab to counter the rotation.
You can see here:
And here's a quick pic I snapped of the front end. Again, please excuse the dirty dirty appearance. It's lived a rough life so it's in need of some TLC (it'll get some soon, I35's been sold and a lot of goodies have been/are getting swapped over):
As far as a write-up is concerned, there's not that much to it. "Bake" the headlights in the oven, pry off the lens, then remove the glare cap inside the headlight:
Then, if you're using the projectors I used, they're incredibly easy to install. They are Morimoto Mini Bi-Xenon D2S-H4 projectors. That is, they are HID projectors designed to accomodate OEM D2S HID bulbs, but fit into a headlight designed to take H4 halogen bulbs. They also have a bi-xenon function to retain the highbeam.
I've used OEM projectors in the past, like TSX and FX35 projectors, and they're great, but they generally take a lot of work to mount and align properly. The beauty of the ones I used in these headlights is that the rear of the projector body is threaded so you insert the projector through the bulb hole on the back of the headlight and secure it with threaded caps (like nuts) on the backside of the headlight. That's it!
(I can't take credit for these pics, I pulled them from a thread on HIDPlanet by Matt V):
(projector used is on left)
The shrouds I used were actually a perfect fit (nice once again) and required no trimming. A dab of "goop" on each projector lens retainer, slide the shroud on, and let them set. Bake the headlights and lenses again and press them back together and put them back on the car.
The wiring was also easy as I used a H4 -> Bi-Xenon relay harness. Completely plug and play, just attach power, ground, leads for Bi-Xenon solenoids and of course D2 connectors to the D2S bulbs.